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Digital Thickness Gauge
Digital Thickness Gauge
A Digital Thickness Gauge is a precision instrument used to measure the thickness of materials like fabric, paper, plastic, rubber, leather, and films. It displays readings digitally, offering greater accuracy, consistency, and ease of use compared to analog gauges.
Purpose of Digital Thickness Gauge:
– To measure material thickness accurately for quality control and specification compliance.
– Commonly used in textile, paper, packaging, plastic, and leather industries.
Working Principle of Digital Thickness Gauge:
– A flat presser foot is lowered onto the material placed on an anvil.
– The displacement between the anvil and foot is measured using a digital sensor.
– The value is displayed instantly on an LCD screen.
Key Features of Digital Thickness Gauge:
– Digital LCD Display – Clear, instant readings.
– High Accuracy & Resolution – Typically ±0.01 mm or better.
– Spring-Loaded Presser Foot – Applies uniform pressure.
– Zero Setting & Data Hold – For quick reference and repeatability.
– Unit Conversion – Switch between mm/inch.
– Battery Operated – Portable and convenient.
Applications of Digital Thickness Gauge:
– Fabric and textile labs
– Plastic film and paper mills
– Leather and rubber product inspection
– Research & development
Benefits of Digital Thickness Gauge:
- High Accuracy – Offers precise measurements, often up to ±0.01 mm, reducing human error.
- Quick Readout – Instant digital display of results speeds up testing and data collection.
- Easy to Use – Simple operation with one-button zeroing and unit conversion.
- Consistent Pressure Application – Spring-loaded foot ensures uniform pressure for repeatable results.
- Multi-Material Testing – Suitable for textiles, paper, film, rubber, leather, and nonwovens.
- Portable and Lightweight- Ideal for both lab and field use with battery-powered operation.
- Data Hold Function – Locks the measurement on-screen for easy recording.
- Improves Quality Control – Helps manufacturers maintain product thickness standards.
Features of Digital Thickness Gauge:
- Digital LCD Display – Provides clear, instant thickness readings in mm or inches.
- High Resolution & Accuracy – Typically measures with 0.01 mm precision.
- Spring-Loaded Presser Foot – Applies consistent pressure on samples for reliable results.
- Zero Setting Function- Allows quick reset before each measurement.
- Unit Conversion Button – Easily switch between metric (mm) and imperial (inch) units.
- Data Hold Function – Freezes the displayed value for easy recording.
- Portable Design – Compact and battery-operated for on-site or lab use.
- Durable Construction – Made from stainless steel or hardened materials for long life.
- Auto Power-Off – Saves battery by shutting off when idle.
- Variety of Anvil & Foot Sizes – Customizable based on testing standards or material types.
How to Use Digital Thickness Gauge:
- Power On the Device – Press the power button to turn on the gauge.
- Zero the Gauge – Close the anvil and presser foot fully. Press the “ZERO” button to reset the display to 0.00 mm.
- Select Unit (if needed) – Use the unit button to toggle between mm and inches.
- Place the Sample – Open the presser foot and insert the material between the foot and anvil.
- Apply Pressure – Gently release the presser foot to let it rest on the sample using its spring force.
- Read the Measurement- Read the thickness displayed on the LCD screen.
- Hold or Record the Data – Use the “HOLD” button (if available) to lock the reading for recording.
- Remove the Sample- Lift the presser foot and take out the material.
- Power Off – Turn off the device or let it auto shut-off.
- Features of Digital Thickness Gauge:
- Digital LCD Display – Provides clear, instant thickness readings in mm or inches.
- High Resolution & Accuracy – Typically measures with 0.01 mm precision.
- Spring-Loaded Presser Foot – Applies consistent pressure on samples for reliable results.
- Zero Setting Function- Allows quick reset before each measurement.
- Unit Conversion Button – Easily switch between metric (mm) and imperial (inch) units.
- Data Hold Function – Freezes the displayed value for easy recording.
- Portable Design – Compact and battery-operated for on-site or lab use.
- Durable Construction – Made from stainless steel or hardened materials for long life.
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Analog Thickness Gauge
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Analog Thickness Gauge
Brand : DUNLIN
Origin : TAIWAN Measuring Range : 0mm ~ 10mm
Accuracy : 0.01mm
Deep Throat Range : 120mm
Dimension : ( 195 × 130 × 25 ) mm
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High Durability – Since analog thickness gauges do not rely on electronic circuits, they are more durable and resistant to environmental factors such as dust and moisture.
No Power Requirement – These gauges operate mechanically, eliminating the need for batteries or power sources.
Cost-Effective – Analog meters are generally more affordable compared to digital alternatives while still providing precise measurements.
Ease of Use – Simple mechanical operation ensures that even non-technical users can easily measure thickness.
Reliable Performance – Analog thickness gauges provide consistent and accurate readings without the risk of software malfunctions.
Advantages
Immediate Readings – No waiting time for booting or calibration, providing instant measurement results.
Long-Lasting Accuracy – These devices do not suffer from battery drainage or electronic failures, ensuring accuracy over long periods.
Lightweight and Portable – Many analog thickness gauge meters are compact and easy to carry, making them convenient for on-the-go use.
Wide Material Compatibility – Suitable for measuring the thickness of metals, textiles, paper, and various industrial materials.
Minimal Maintenance – Without electronic parts, maintenance requirements are significantly reduced.
Applications
Manufacturing Industry – Used in quality control to ensure material thickness meets specified standards.
Automotive Sector – Helps measure paint and coating thickness on vehicles to ensure uniform application.
Metalworking and Fabrication – Used to measure sheet metal and pipe thickness to maintain precision in production.
Plastic and Rubber Industry – Ensures uniform thickness in plastic sheets, films, and rubber products.
Paper and Textile Industry – Essential for measuring paper thickness in printing industries and fabric thickness in textile production.
Aerospace and Aviation – Used for checking the thickness of coatings and composite materials in aircraft manufacturing.
An Analog Thickness Gauge is a manual instrument used to measure the thickness of materials such as fabric, paper, leather, rubber, and plastic. Unlike digital gauges, it displays readings through a mechanical dial or scale.
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- High Cutting Precision - Ensures consistent and accurate fabric sample size for reliable GSM results.
- Effortless Operation- Hydraulic action reduces manual effort and operator fatigue.
- Ideal for Thick or Multi-Layer Fabrics - Cuts through dense or multiple fabric layers cleanly.
- Time-Saving - Speeds up the sample preparation process, especially for high-volume testing.
- Improves Test Accuracy - Uniform samples help eliminate errors in GSM calculation.
- Durable and Long-Lasting - Robust construction ensures stability and extended service life.
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- Consistent Pressure Application - Hydraulic mechanism maintains steady force for each cut.
- Hydraulic Press Mechanism - Applies consistent and strong pressure for clean, even cuts.
- Standard Cutting Die (100 cm²) - Produces fabric samples suitable for GSM testing with standard area.
- Heavy-Duty Construction - Built with robust metal frame for long-term lab or industrial use.
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- Supports Various Fabric Types
- Place the Cutting Pad - Lay the rubber or nylon cutting pad on a flat surface.
- Position the Fabric - Place the fabric sample flat and smooth on the cutting pad.
- Align the Cutter - Position the GSM cutter die over the desired area of the fabric.
- Activate Hydraulic Press - Pull the lever or press the button to apply hydraulic pressure and cut the sample.
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