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Cone Yarn Dyeing Machine
Cone Yarn Dyeing Machine

Cone yarn Dyeing machine

$0.00

Cone Yarn Dyeing Machine

Cone Yarn Dyeing Machine

  A Cone Yarn Dyeing Machine is an industrial machine used for dyeing yarn wound on perforated cones. It allows dye liquor to flow through the yarn packages under pressure and temperature, ensuring deep and uniform color penetration. A Production Cone Yarn Dyeing Machine is a large-capacity, high-efficiency machine designed for dyeing yarns wound on cones in bulk. It's essential in commercial textile operations where consistent shade, penetration, and process repeatability are critical.     Purpose of Cone Yarn Dyeing Machine: To dye large batches of yarn cones efficiently and consistently.   Key Components: Dyeing Vessel:   - A vertical or horizontal pressure vessel made of stainless steel (SS 316/304), designed to withstand high pressure and temperature. Yarn Carrier (Spindles):   - Holds multiple cones arranged on perforated spindles allowing dye to pass through. Circulation Pump:  - Forces dye liquor through yarn in inward and/or outward flow for thorough penetration. Heat Exchanger: - Heats dye bath using steam or thermal fluid, with precise control.   Control System (PLC): - Fully automated for setting temperature profile, flow direction, timing, and rinsing cycles. Liquor Tanks & Valves: - For preparation, dosing, and circulation of dyes, chemicals, and water.   Working Cycle: Loading: Cones are placed on carriers and loaded into the machine. Liquor Preparation: Dye and auxiliaries mixed in a separate tank or directly. Dyeing: Liquor is circulated through cones under set temperature and pressure. Rinsing & Soaping: Post-dyeing cleaning and neutralization cycles. Cooling & Unloading: Bath cooled; cones unloaded for hydro extraction.   Production Capacity: Varies from 5 kg lab models to over 1000 kg per batch in industrial setups.   How to Use Production Cone Yarn Dyeing Machine: Preparation: - Inspect the machine for cleanliness and proper function. - Prepare dye liquor by mixing dyes and auxiliaries according to recipe. Loading Yarn: - Place yarn cones evenly on perforated spindles/carriers. - Load the carriers into the dyeing vessel securely.     Set Parameters: - Input dyeing parameters on the control panel (temperature, time, flow direction, pressure). Start Dyeing Cycle: - Begin liquor circulation and heating. - Monitor temperature and pressure for stability. Flow Control: - Switch between inward and outward liquor flow as programmed to ensure uniform dyeing. Rinsing & Soaping: - After dyeing, run rinse cycles to remove unfixed dye and chemicals.  - Soaping cycle if required for color fixation.   Cooling:  - Lower temperature gradually to avoid thermal shock. Unloading: - After the cycle completes, safely open the vessel.  - Remove dyed cones and transfer for hydro-extraction or drying. Cleaning: - Clean the vessel and filters for the next batch. Tips: Always check for uniform loading to avoid uneven dyeing.   Applications of Cone Yarn Dyeing Machine: Used in yarn dyeing mills for cotton, polyester, viscose, and blended yarns. Ideal for commercial-scale dyeing before weaving or knitting.   Working Principle: Yarn cones are stacked on spindles inside a dyeing vessel. Dye liquor is pumped through the cones (inward or outward flow). Temperature, pressure, and time are controlled digitally for accurate dyeing.   Benefits of Cone Yarn Dyeing Machine: Uniform Dye Penetration - Ensures even color across the entire yarn cone. High Productivity - Capable of dyeing multiple cones simultaneously. Efficient Dye Utilization - Recycles dye liquor to reduce waste and cost. Energy & Water Saving - Optimized cycles lower water, steam, and chemical usage. Consistent Quality - Controlled temperature and pressure ensure repeatable results. Suitable for Various Yarns - Handles cotton, polyester, viscose, acrylic, and blends.   Features of Cone Yarn Dyeing Machine: High-Pressure Dyeing Vessel - Made from stainless steel for durability and corrosion resistance. Inward/Outward Flow System - Alternating flow ensures full yarn coverage. Automatic Controls - PLC or digital panel for temperature, time, and pressure settings. Heat Recovery System (optional) - Saves energy by recycling heat from spent liquor.   Safety Mechanisms - Includes pressure relief valves and auto-locking lids. Multiple Carrier Sizes - Supports various bobbin sizes and production capacities. Follow safety procedures due to high pressure and temperature. Use proper protective equipment when handling chemicals.   Safety Tips for Production Cone Yarn Dyeing Machine: Always wear appropriate PPE (gloves, goggles, apron) when handling dyes and chemicals. Ensure the dyeing vessel lid is securely locked before starting the machine. Do not open the vessel while it is pressurized or hot. Follow emergency shutdown procedures if abnormal noise, leaks, or pressure occur. Keep the workspace clean and free of slip hazards from spilled liquids. Regularly inspect safety valves and pressure gauges for proper function. Train operators on emergency response and chemical handling protocols.   Maintenance Tips: Clean the dyeing vessel and filters after each batch to prevent residue build-up. Regularly check and lubricate moving parts like pumps and valves. Inspect seals and gaskets to avoid leaks under pressure. Calibrate temperature and pressure sensors periodically. Check electrical panels and control systems for damage or loose connections. Schedule preventive maintenance as recommended by the manufacturer.     Production Cone Yarn Dyeing Machine Safety Checklist ☐ Wear PPE (gloves, goggles, apron) during operation ☐ Ensure vessel lid is securely locked before starting ☐ Never open vessel when pressurized or hot ☐ Follow emergency shutdown procedures if issues arise ☐ Keep floor clean and dry around machine ☐ Regularly inspect safety valves and pressure gauges ☐ Train operators on emergency and chemical handling     Maintenance Checklist ☐ Clean vessel and filters after each batch ☐ Lubricate pumps, valves, and moving parts regularly ☐ Inspect seals and gaskets for wear or leaks ☐ Calibrate temperature an   TECHNICAL DATA OF THE MACHINE
  • Computer system: Foshan HuaGao Chinese English computer, equipped with LG PLC.
  • Electromagnetic valve: Ningbo Jiaerling
  • Frequency converter: Use Made in China frequency converters.
  • Pump: self-made high head and large flow centrifugal water pump.
  • Main pump motor: Anhui Wannan Motor.
 
  • Master cylinder liquid level: Use 4-20mA analog signal output.
  • Level of deputy temporary worker: use foam water level gauge. (American Mike)
  • Temperature detection and display: digital temperature display instrument, dual temperature measuring probes.
  • The safety system has a triple cylinder head safety interlock mechanism, and the main cylinder is equipped with a stainless
  • steel safety valve.
  • Heat exchanger: external spacer heating.
 
  • Feeding system: Quantitative feeding based on the process curve.
  • Circulation system: The main pump flows internally and externally, which is automatically controlled by a computer or manually controlled by a relay.
  • Valves: Y valves are used for heating, stainless steel Y valves are used for single inlet and single row, and other Y valves are produced by joint ventures.
  • Temperature control: on-off temperature control, controlled by a computer, with automatic heating, cooling, and insulation functions.
  • Dyeing method: air cushion type.
 
  • Opening method: manual opening.
  • Surface treatment: polishing inside and outside the cylinder.
  • Cage: Each dyeing machine is equipped with butterfly blades and self-locking locks.
  • Body plate: high-quality stainless steel. (S31603)
  • Bath ratio: 1:5-1:6
 
  • Chemical material system: including heating and water adding functions, including overflow type salt melting device.
  • Overflow cleaning: The cleaning port is installed on the upper part of the cylinder port, and the bottom of the cylinder is filled with water, while the cylinder is drained for easy cleaning.
  • Commutation method: Novel "U" type commutation.
  • Random accessories: Each model comes with one set of mechanical seals, pot mouth rings, and reversing seals for the main and auxiliary pumps.
    Cone Yarn Dyeing Machine

    Cone Yarn Dyeing Machine

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High Speed Hard Winding Machine
High Speed Hard Winding Machine

High speed hard winding machine

$0.00
High Speed Hard Winding Machine
High Speed Hard Winding Machine

High Speed Hard Winding Machine

  A High Speed Hard Winding Machine is a textile winding machine designed to wind yarns, threads, or fibers onto cones or packages at high speeds with firm tension. It is used to prepare yarn packages for subsequent processes like weaving or knitting.     Purpose of High Speed Hard Winding Machine: - To wind yarn evenly and tightly with controlled tension for storage or further processing.   Key Features of High Speed Hard Winding Machine - High-speed winding for increased productivity. - Precise tension control to avoid yarn breakage or slack. - Automatic package building to maintain uniform shape. - Suitable for various yarn types—cotton, polyester, wool, etc. - User-friendly controls and safety features.   Applications of High Speed Hard Winding Machine: - Textile mills preparing yarn for fabric production. - Quality control labs for winding test samples. - Textile manufacturing units needing uniform yarn packages.   Benefits of High Speed Hard Winding Machine:
  1. Increased Productivity - High-speed operation reduces winding time significantly.
  2. Consistent Package Quality - Ensures uniform and firm yarn packages ideal for further processing.
  3. Reduced Yarn Breakage - Precise tension control minimizes yarn damage during winding.
  4. Versatility - Handles different types of yarns including delicate and coarse fibers.
 
  1. User-Friendly Operation - Simple controls and automation reduce operator fatigue.
  2. Improved Efficiency - Automatic package build-up reduces manual adjustments.
  3. Space Saving - Compact design fits well in production lines and labs.
  How to Use High Speed Hard Winding Machine:
  1. Set Up the Machine - Switch on the power and check all safety guards.
  2. Load Yarn - Thread the yarn through tension guides and eyelets as per the manual.
  3. Adjust Tension - Set tension according to yarn type to avoid slack or breakage.
  4. Place Empty Cone/Package - Mount the empty cone or package holder securely.
 
  1. Start Winding- Press the start button; machine will begin winding at set speed.
  2. Monitor the Process - Observe yarn package build-up and make adjustments if necessary.
  3. Stop and Remove Package - Once winding is complete, stop the machine and remove the yarn package carefully.
  4. Maintenance - Clean the machine regularly and lubricate moving parts as needed.
  Specifications of High Speed Hard Winding Machine: - Winding Speed: Typically 1000 to 3000 RPM (varies by model) - Package Type: Conical or cylindrical yarn packages - Tension Control: Adjustable mechanical or electronic tension system - Drive System: AC motor with variable frequency drive (VFD) for speed control - Power Supply: Usually 220V/380V, 50/60 Hz - Package Weight Capacity: Depends on model, generally up to 2 kg - Machine Size: Compact footprint for space-saving installation - Control Panel: Digital or analog with start/stop and speed adjustment - Safety Features: Emergency stop, yarn break detection, overload protection     Troubleshooting Tips: - Yarn Breakage: - Check and reduce tension; inspect yarn for weak spots. - Clean guides and rollers to remove any debris. - Uneven Winding: - Ensure correct threading path and tension balance. - Adjust package build-up mechanism. - Machine Not Starting: - Check power supply and emergency stop switch. - Verify control panel settings.   - Excessive Noise: - Lubricate moving parts and tighten loose components. - Inspect bearings for wear. - Package Slippage: - Secure cone properly and check tension settings.   Features of High Speed Hard Winding Machine:
  1. High-Speed Operation - Capable of winding yarns at fast speeds (up to 3000 RPM) to boost productivity.
  2. Precise Tension Control - Adjustable tension mechanism to prevent yarn breakage and ensure tight winding.
  3. Automatic Package Formation - Uniform, firm package build-up for consistent yarn quality.
  4. Versatile Yarn Compatibility - Suitable for cotton, polyester, wool, and blended yarns.
 
  1. User-Friendly Interface - Easy controls with digital or analog panels for speed and tension adjustment.
  2. Robust Construction - Durable stainless steel or metal frame for long-term reliability.
  3. Safety Features - Includes emergency stop buttons and yarn break sensors.
  4. Compact Design - Space-saving structure ideal for labs and production floors.
  5. Low Maintenance - Designed for easy cleaning and minimal upkeep.
    high-speed hard winding machine is used to produce hard cone packages for knitting machine, shuttle loom, warping machine and hosiery machine. It is an ideal winding machine for cotton threads, hemp threads and chemical fiber yarns. TECHNICAL PARAMETERS Grooved drum O/D 82mm, lead 2.5 (turns) ×147, angle: 0° Take-up tubes Cylindrical or cone with conicity of 3°30′, 4 °20′ Bobbin length Standard 170mm, customized range: 170-280mm Yarn length control Electronically set the winding yarn length up to 999999m according to the final package. Electric waxing device (optional) Square wax piece is used for uniform waxing, a set per spindle Slow start Ensures a slow and stable start to improve the winding quality. Counterweight yarn brake Prevent the yarn from shaking during the feeding to provide suitable winding tension. Electronic tensioner Tension plate Number of spindles per section 12 per section Number of spindles, max. 120 Drive Individual variable frequency motor per spindle Max. winding linear speed 1100 m/min, individually controlled per section, frequency control Traverse Standard: 147mm Creel balancer Winding tension is controlled by a spring balancer Yarn detector Photoelectric sensor Package diameter Max. 280mm Start/Stop Membrane switch control, touch screen Vertical anti-patterning device Computer controlled Vacuum cleaner/blower Optional, 1100W (cleaning power) Power consumption 60W/spindle (at the highest speed), including the power of cleaner motor Power supply 3-phase 380V 10%, 50/60Hz, 220V, 440V Weight (12 spindles) 350kg Dimension (12 spindles) 2250mm (L)×1100mm(W)×1400mm(H) Cleaner weight 132 kg, depending on the number of spindles Weight and dimension of the electricity box 45kg, 700mm(L)×300mm(W)×1320mm(H)   FUNCTIONS The winding speed can be set and controlled automatically by the computer, offering a maximum speed of 1100 m/min. Advanced yarn cleaning, tension device and photoelectric yarn detector avoids the yarn loop. Accurate and sensitive speed controller ensures even and consistent winding length (weight). Electrically rotary waxing ensures the waxing quantity and uniformity.
High Speed Hard Winding Machine

High Speed Hard Winding Machine

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Sample Cone Yarn Dyeing Machine
Sample Cone Yarn Dyeing Machine

Sample Cone Yarn Dyeing machine

$0.00
Sample Cone Yarn Dyeing Machine
Sample Cone Yarn Dyeing Machine

Sample Cone Yarn Dyeing Machine

  A Sample Cone Yarn Dyeing Machine is a lab-scale dyeing unit designed for dyeing small batches of yarn wound on cones. It simulates the bulk cone dyeing process, allowing testing of dye formulations, shade matching, and process development before large-scale production.   Purpose Sample Cone Yarn Dyeing Machine: To dye yarn cones under controlled conditions using a small quantity of dyes, water, and chemicals.   Working Principle Sample Cone Yarn Dyeing Machine: Yarn cones are mounted on dyeing spindles. The dye liquor is circulated through the yarn from inside (inward flow) or outside (outward flow), ensuring uniform penetration. Temperature, pressure, and time are controlled digitally.   Applications of Sample Cone Yarn Dyeing Machine: Lab trials in dye houses R&D in dye and chemical manufacturing Shade and recipe matching Process optimization before bulk production   Benefits of Sample Cone Yarn Dyeing Machine: Cost-Effective Testing - Uses minimal dye, water, and energy for trial batches. Accurate Shade Development - Matches production dyeing conditions for reliable color matching. Quick Recipe Validation - Fast testing of dyeing recipes before bulk production. Time Saving - Rapid cycle time helps speed up R&D and approvals.   Versatile Applications - Suitable for different yarn types: cotton, polyester, blends, etc. Improved Quality Control - Identifies dyeing issues early in lab conditions.   Features of Sample Cone Yarn Dyeing Machine: Compact Design - Lab-friendly, space-saving build. Digital Controller - Precise control of temperature, time, and pressure. Reversible Flow System - Ensures uniform dyeing by alternating liquor flow. Stainless Steel Construction - Durable and corrosion-resistant. Pressure & Temperature Safety Devices - For safe high-temperature operations. Easy Loading & Unloading - Designed for quick cone placement and removal.   How to Use Sample Cone Yarn Dyeing Machine: Prepare the Yarn - Wind yarn uniformly onto dye able cones (perforated cones preferred). Load the Machine - Mount the cones on dyeing spindles and secure the lid properly. Add Dye Liquor - Fill the tank with water, dye, auxiliaries, and chemicals based on the recipe. Set Parameters - Use the digital controller to set: - Dyeing temperature - Holding time - Heating rate   - Flow direction (inward/outward)   Start Dyeing Cycle - Begin the process; the machine will heat and circulate dye liquor. Monitor the Process - Watch for pressure, temperature, and flow direction changes if applicable. Cool Down & Drain - After dyeing, allow the machine to cool. Drain the bath and rinse the yarn. Unload and Dry - Remove the cones carefully and dry them using a hydro extractor or dryer.   Safety Tips for Sample Cone Yarn Dyeing Machine: Use Heat-Resistant Gloves - Always wear gloves when handling hot parts or dye liquor. Secure the Lid properly - Ensure the lid is tightly closed before starting to avoid leaks under pressure. Avoid Overloading - Do not exceed the recommended cone or liquor load to prevent uneven dyeing or damage.   Stay Clear During Operation - Keep hands and tools away from moving or hot parts while in use. Ventilation - Operate in a well-ventilated area to avoid inhaling steam or fumes. Emergency Stop - Know the location and function of the emergency stop button.   Basic Maintenance Checklist: Daily: [ ] Clean machine interior and remove dye residue [ ] Check for any leaks or unusual noises [ ] Rinse pump and pipes with clean water   Weekly: [ ] Inspect gaskets and lid seals for wear [ ] Check electrical connections and display panel [ ] Clean and lubricate valve mechanisms   Monthly: [ ] Test temperature and pressure sensors [ ] Inspect flow direction system for proper switching [ ] Calibrate temperature control if needed     Sample Cone Yarn Dyeing Machine – Maintenance & Safety Checklist Daily Maintenance: ☐ Clean dyeing vessel and spindles ☐ Rinse piping and pump with clean water ☐ Check for leaks, noises, or unusual vibrations   Weekly Maintenance: ☐ Inspect lid gasket and seals ☐ Clean valves and filter (if present) ☐ Check control panel buttons and display ☐ Tighten any loose screws or fittings Monthly Maintenance: ☐ Test and calibrate temperature & pressure sensors ☐ Inspect and clean reversible flow system ☐ Check motor and pump for overheating or wear   Safety Checklist: ☐ Wear heat-resistant gloves & protective eyewear ☐ Secure lid tightly before starting ☐ Do not exceed load capacity ☐ Keep area ventilated during operation ☐ Know emergency stop location ☐ Let machine cool before cleaning or unloading       TECHNICAL DATA OF THE MACHINE
  • Computer system: Foshan HuaGao Chinese English computer, equipped with LG PLC.
  • Electromagnetic valve: Ningbo Jiaerling
  • Frequency converter: Use Made in China frequency converters.
  • Pump: self-made high head and large flow centrifugal water pump.
  • Main pump motor: Anhui Wannan Motor.
 
  • Master cylinder liquid level: Use 4-20mA analog signal output.
  • Level of deputy temporary worker: use foam water level gauge. (American Mike)
  • Temperature detection and display: digital temperature display instrument, dual temperature measuring probes.
  • The safety system has a triple cylinder head safety interlock mechanism, and the main cylinder is equipped with a stainless
  • steel safety valve.
  • Heat exchanger: external spacer heating.
  • Feeding system: Quantitative feeding based on the process curve.
  • Circulation system: The main pump flows internally and externally, which is automatically controlled by a computer or manually controlled by a relay.
 
  • Valves: Y valves are used for heating, stainless steel Y valves are used for single inlet and single row, and other Y valves are produced by joint ventures.
  • Temperature control: on-off temperature control, controlled by a computer, with automatic heating, cooling, and insulation functions.
  • Dyeing method: air cushion type.
  • Opening method: manual opening.
  • Surface treatment: polishing inside and outside the cylinder.
  • Cage: Each dyeing machine is equipped with butterfly blades and self-locking locks.
  • Body plate: high-quality stainless steel. (S31603)
  • Bath ratio: 1:5-1:6
 
  • Chemical material system: including heating and water adding functions, including overflow type salt melting device.
  • Overflow cleaning: The cleaning port is installed on the upper part of the cylinder port, and the bottom of the cylinder is filled with water, while the cylinder is drained for easy cleaning.
  • Commutation method: Novel "U" type commutation.
  • Random accessories: Each model comes with one set of mechanical seals, pot mouth rings, and reversing seals for the main and auxiliary pumps.
    Sample Cone Yarn Dyeing Machine

    Sample Cone Yarn Dyeing Machine

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