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Automatic Bobbin Hydro extractor

$0.00
Automatic Bobbin Hydro extractor
Automatic Bobbin Hydro extractor

Automatic Bobbin Hydro extractor

  An Automatic Bobbin Hydro extractor is a high-speed centrifugal machine used in textile dyeing units to remove excess water from yarn bobbins after dyeing. It operates by spinning the bobbins at high speed, extracting water via centrifugal force, significantly reducing drying time.   Purpose of Automatic Bobbin Hydro extractor: To dewater dyed yarn bobbins quickly and efficiently before final drying.   Applications of Automatic Bobbin Hydro extractor: Textile dye houses Cone and bobbin dyeing units Pre-drying in yarn processing   Working Principle of Automatic Bobbin Hydro extractor: Dyed bobbins are loaded into perforated baskets. The machine spins rapidly, forcing water outwards and draining it away. Automatic controls manage cycle time, speed, and safety functions.   Benefits of Automatic Bobbin Hydro extractor: Fast Water Removal - Greatly reduces moisture content before drying, saving energy. Gentle on Yarn - Designed to avoid damage or deformation of soft dyed bobbins. Labor-Saving Operation - Fully automatic with programmable cycles for ease of use. Shortens Drying Time - Cuts drying time in hot air or RF dryers significantly.   Improves Production Efficiency - Speeds up workflow in dyeing and finishing processes. Reduces Manual Handling - Often includes hydraulic or pneumatic lifting for easy bobbin loading/unloading.   Features of Automatic Bobbin Hydro extractor: High-Speed Stainless Steel Drum - Rust-resistant and built for stable, high-speed spinning. PLC or Digital Controller - For setting speed, time, and safety interlocks. Soft Start & Stop Function - Protects yarn and machine from sudden movement or shock. Automatic Lid Locking System - Ensures safety during operation.   Efficient Drainage System - Quickly removes expelled water to drain line. Vibration-Free Design - Balanced system reduces noise and mechanical wear.   How to Use Automatic Bobbin Hydro extractor: Prepare Bobbins - Ensure dyed bobbins are properly packed and free of loose ends. Load the Machine - Open the lid and place bobbins evenly inside the perforated drum.     - Avoid overloading to maintain balance during spinning.   Close and Lock Lid - Securely close the lid; the automatic locking system will engage.   Set Parameters- Use the control panel to set spinning speed and time according to yarn type. Start the Cycle - Press start; the machine will gradually accelerate to the preset speed. Monitor Operation - The machine runs, extracting water by centrifugal force.   Cycle Completion - After the set time, the machine slows down and stops automatically. Unload Bobbins - Open the lid once unlocked and carefully remove the hydro-extracted bobbins. Clean the Machine - Remove any residual water or lint from the drum after use.   Maintenance Tips for Automatic Bobbin Hydro extractor: Daily: ☐ Clean the drum and interior to remove lint and water residues ☐ Check lid locking mechanism for smooth operation ☐ Inspect drain pipes for clogging   Weekly: ☐ Lubricate moving parts as per manufacturer instructions ☐ Inspect belt or motor coupling for wear ☐ Test safety interlocks and emergency stop   Monthly: ☐ Check electrical wiring and control panel for damage ☐ Balance drum if vibrations are noticeable ☐ Tighten all bolts and fasteners   Safety Tips: ☐ Always ensure the lid is properly locked before starting ☐ Do not overload the drum to avoid imbalance and damage ☐ Keep hands and loose clothing clear of moving parts ☐ Use emergency stop in case of abnormal noise or vibration ☐ Turn off power before cleaning or maintenance   Automatic Bobbin Hydro extractor Maintenance Checklist Daily: ☐ Clean drum and interior from lint & water ☐ Check lid locking mechanism ☐ Inspect drain pipes for clogging   Weekly: ☐ Lubricate moving parts as per manual ☐ Inspect belt/motor coupling for wear ☐ Test safety interlocks & emergency stop   Monthly: ☐ Check electrical wiring and control panel ☐ Balance drum if vibration occurs ☐ Tighten bolts and fasteners   Safety Checklist ☐ Confirm lid is locked before operation ☐ Avoid overloading drum ☐ Keep hands & loose clothing away from moving parts ☐ Use emergency stop if needed ☐ Power off before cleaning or maintenance   TECHNICAL DATA OF THE MACHINE
  • Computer system: Foshan HuaGao Chinese English computer, equipped with LG PLC.
  • Electromagnetic valve: Ningbo Jiaerling
  • Frequency converter: Use Made in China frequency converters.
  • Pump: self-made high head and large flow centrifugal water pump.
  • Main pump motor: Anhui Wannan Motor.
 
  • Master cylinder liquid level: Use 4-20mA analog signal output.
  • Level of deputy temporary worker: use foam water level gauge. (American Mike)
  • Temperature detection and display: digital temperature display instrument, dual temperature measuring probes.
  • The safety system has a triple cylinder head safety interlock mechanism, and the main cylinder is equipped with a stainless
  • steel safety valve.
  • Heat exchanger: external spacer heating.
  • Feeding system: Quantitative feeding based on the process curve.
 
  • Circulation system: The main pump flows internally and externally, which is automatically controlled by a computer or manually controlled by a relay.
  • Valves: Y valves are used for heating, stainless steel Y valves are used for single inlet and single row, and other Y valves are produced by joint ventures.
  • Temperature control: on-off temperature control, controlled by a computer, with automatic heating, cooling, and insulation functions.
  • Dyeing method: air cushion type.
  • Opening method: manual opening.
  • Surface treatment: polishing inside and outside the cylinder.
  • Cage: Each dyeing machine is equipped with butterfly blades and self-locking locks.
 
  • Body plate: high-quality stainless steel. (S31603)
  • Bath ratio: 1:5-1:6
  • Chemical material system: including heating and water adding functions, including overflow type salt melting device.
  • Overflow cleaning: The cleaning port is installed on the upper part of the cylinder port, and the bottom of the cylinder is filled with water, while the cylinder is drained for easy cleaning.
  • Commutation method: Novel "U" type commutation.
  • Random accessories: Each model comes with one set of mechanical seals, pot mouth rings, and reversing seals for the main and auxiliary pumps.
    Automatic Bobbin Hydro extractor

    Automatic Bobbin Hydro extractor

Thread Cone Winding Machine

$0.00
Thread Cone Winding Machine
Thread Cone Winding Machine

Thread Cone Winding Machine

  A Thread Cone Winding Machine is a textile winding device used to wind sewing thread or yarn uniformly onto cones. It prepares thread packages for use in sewing, embroidery, or further textile processing.   Purpose of Thread Cone Winding Machine: - Converts yarn from hanks, bobbins, or spools into cone form for better handling and usage in production.   Key Functions of Thread Cone Winding Machine: - Winding with controlled tension and speed - Forming cones with precise shape and density - Ensuring smooth yarn feeding without breaks   Applications of Thread Cone Winding Machine: - Sewing thread manufacturing - Embroidery thread preparation - Yarn rewinding in textile mills - Packaging of dyed yarns   Benefits of Thread Cone Winding Machine:
  1. Efficient Yarn Packaging - Speeds up the process of preparing thread for sewing or embroidery.
  2. Uniform Cone Formation - Ensures consistent cone shape and tension for smooth downstream use.
  3. Reduces Thread Breakage - Controlled tension and smooth guiding minimize thread damage.
  4. Time & Labor saving- Automates winding, reducing manual effort and increasing productivity.
 
  1. Improves Thread Quality - Removes loose fibers and irregularities during winding.
  2. Supports Multiple Yarn Types - Compatible with cotton, polyester, silk, and blended threads.
  Features of Thread Cone Winding Machine:
  1. Adjustable Winding Speed - Variable speed control for different thread types.
  2. Thread Tension Control System - Maintains consistent tension for smooth winding.
  3. Auto Stop Mechanism - Stops automatically when cone is full or thread breaks.
  4. Multiple Spindle Options - Single or multi-spindle designs for higher output.
 
  1. Traverse Mechanism - Ensures even layering of thread across the cone.
  2. Compact & Durable Build - Space-saving, long-lasting structure for industrial use.
  How to Use Thread Cone Winding Machine:
  1. Set Up the Machine - Turn on the power and check all safety covers and switches.
  2. Load the Yarn Source - Place the yarn hank, bobbin, or spool on the supply holder.
  3. Mount the Empty Cone - Fix an empty cone securely onto the spindle.
 
  1. Thread the Machine - Guide the thread through tension disks, guides, and eyelets as per the machine path.
  2. Adjust Settings - Set the desired winding speed and tension based on thread type.
  3. Start the Machine - Press the start button; the thread begins winding onto the cone.
  4. Monitor the Process - Ensure even winding and tension; adjust traverse if needed.
 
  1. Auto-Stop or Manual Stop - The machine will stop automatically if the cone is full or thread breaks.
- You can also stop it manually once the cone reaches the desired size.
  1. Remove the Cone - Carefully remove the finished cone and load a new one if needed.
  2. Clean and Shut Down - Turn off the machine and clean any thread residue after use.
  Safety Tips for Thread Cone Winding Machine:
  1. Always Use Safety Guards - Ensure all protective covers are in place before operation.
  2. Avoid Loose Clothing - Prevent thread or moving parts from catching clothes or jewelry.
  3. Power Off Before Maintenance - Always turn off the machine before threading, cleaning, or adjustments.
 
  1. Check Thread Path - Use correct threading to prevent sudden breakage or tangling.
  2. Don’t Overload the Cone - Stop the machine once the cone is adequately filled to avoid jamming.
  3. Keep Area Clean - Remove lint and thread waste regularly to prevent fire hazards or machine faults.
  Basic Maintenance Steps:
  1. Daily Cleaning - Wipe dust and thread particles from guides, spindles, and tension parts.
  2. Lubrication - Oil moving parts (as per manual) weekly to reduce wear.
  3. Check Tension Settings - Inspect and calibrate tension mechanisms for consistent winding.
  4. Inspect Belts and Motors - Look for wear or looseness in drive belts and check motor sound regularly.
  5. Replace Worn Parts Promptly - Replace traverse mechanisms, springs, or tension disks if worn out.
    Lab Winding Machine is used in lab spinning procedure and lab cop dyeing. It is suitable for education, R&D, widely used in lab.Follows are features of lab cone winder: It can wind the spun yarn from bobbin plastic tube to cone tube. It is suitable for soft winding & hard winding. It supports uniform control for all the spindles and individual control for each spindle. The uniform control is through touch panel and the individual control is through microcontroller. Driven by brushless DC motor; The winding speed can be adjusted; Each spindle has auto-stop function when yarn breaks; Mini-type design, easy to clean, set and maintain.   Application Of Lab Cone Winding Machine Lab cone winding machine is used to twine yarn to the line pipe. It is very helpful for education and research institute etc. Particularly, for yarn dyeing, if the bobbin yarn is purchased from market, customer must use loose winding machine to wind the yarn. After the yarn become loose, it can be used for dyeing; after dyeing, if customer want to sell the bobbin yarn to market, tight winding machine must be used to make the bobbin yarn tight, then it can be sold to market. Our lab cone winding machine with normal four spindles having two positions for loose winding and the other two positions for tight winding is essential if customer need to wind the yarn.
Thread Cone Winding Machine

Thread Cone Winding Machine

If you need more information about Cotton Cone Winding Machine ,please contact us.