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Steam Soaping machine
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Steam Soaping Machine
Steam Soaping Machine
A Steam Soaping Machine is a specialized laboratory apparatus used in textile dyeing processes, particularly for post-dyeing treatments like soaping, which enhances color fastness and removes unfixed dyes from fabric samples.
This machine is designed to perform soaping treatments on dyed textile samples using steam. Soaping is a critical step in dyeing, especially for reactive dyes, as it removes unfixed dye particles, ensuring better color fastness and preventing dye bleeding. The steam soaping process involves treating the dyed fabric with a soaping solution at elevated temperatures, facilitated by steam, to achieve optimal results.
⚙️ Key Features of Steam Soaping Machine
– Beaker Material: Constructed with high-grade 316L stainless steel for excellent corrosion resistance and durability.- Operation Modes: Offers both automatic control and manual water filling options, providing flexibility in operation.
– Drainage System: Equipped with an automatic drainage device for efficient removal of used solutions.- Temperature Control: Precise temperature regulation to maintain optimal soaping conditions.- Compact Design: Suitable for laboratory settings, occupying minimal space while delivering effective performance.
✅ Benefits of Steam Soaping Machine
– Enhanced Color Fastness: Effectively removes unfixed dyes, resulting in improved wash and rub fastness of the fabric.- Efficient Processing: Reduces the time required for post-dyeing treatments compared to conventional methods.- Consistent Results: Provides uniform treatment across samples, ensuring reproducibility in testing and quality control.- Resource Optimization: Minimizes water and chemical usage through controlled processing parameters.- Versatility: Applicable to various fabric types and dye classes, making it a valuable tool in research and development.
Typical Applications
– Laboratory Testing: Used in dyeing laboratories for evaluating the fastness properties of dyed samples.
– Research and Development: Assists in developing and optimizing dyeing processes and formulations.
– Quality Control: Ensures that dyed fabrics meet specified fastness standards before bulk production.
In summary, a Steam Soaping Machine is an essential laboratory instrument in the textile industry, facilitating efficient and effective post-dyeing treatments to enhance the quality and durability of dyed fabrics.
Features of Steam Soaping Machine:
- High-Grade Stainless Steel Beakers – Made from 316L stainless steel for excellent chemical and heat resistance.
- Steam-Based Heating – Uses direct or indirect steam to maintain consistent high temperatures ideal for soaping.
- Precise Temperature Control – Maintains stable temperatures (typically up to 98–100°C) for effective removal of unfixed dyes.
- Automatic and Manual Modes – Offers both programmable automatic cycles and manual operation for flexibility.
- Beaker Agitation or Rotation – Ensures uniform soaping action across fabric surfaces.
- Automatic Drainage System – Efficiently removes used soaping solution to speed up cycle changeovers.
- Compact Design – Fits well in lab settings while allowing multiple samples to be processed simultaneously.
- Safety Features – Includes pressure and temperature protection systems to ensure safe operation.
- Low Water and Chemical Use – Designed for minimal liquor ratios, enhancing sustainability.
- User-Friendly Interface – Simple digital controls or touch panel for easy operation and cycle programming.
How to Use a Steam Soaping Machine:
- Prepare the Dyed Sample – After dyeing, rinse the fabric to remove surface dye and prepare it for soaping.
- Load the Fabric – Place the dyed fabric or sample into the beakers or holders inside the machine.
- Add Soaping Solution – Pour the prepared soaping agent (usually a detergent solution) into the beakers or tank as per recipe.
- Set Parameters
– Use the control panel to set:
– Temperature (usually 95–98°C)
– Soaping time (typically 10–20 minutes)
– Steam mode (direct or indirect, if applicable)
- Start the Cycle – Begin the soaping process. The machine will heat the solution using steam and agitate/rotate the beakers for even treatment.
- Drain and Rinse – After the cycle ends, the machine may auto-drain. Rinse the fabric with warm water to remove residual chemicals.
- Unload the Samples – Carefully remove the fabric. Inspect for evenness and color fastness improvement.
- Clean the Machine – Rinse and dry the beakers or tank to maintain hygiene for the next use.
Safety Tips:
– Wear gloves and goggles.
– Do not open the lid during operation.
– Ensure steam connections are secure.
Steam Soaping machine
used for sample soaping after dyeing in laboratory
Beaker material: 316L S/S
automatic control / manual filling water device, with automatic drainage device.
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- Adjustable Rollers - The fabric is passed through two or more rollers to apply even pressure and squeeze out excess solution, ensuring uniform chemical or dye application.
- Variable Pressure Control - Allows adjustment of roller pressure for different fabric types and chemical formulations, ensuring optimal penetration without damage.
- Solution Bath - Holds the liquid (e.g., dye, finish, or other chemical treatments) in a bath through which the fabric is dipped before passing through the rollers.
- Fabric Speed Control - Adjustable conveyor speed allows for control over the time the fabric spends in contact with the liquid solution, affecting the degree of treatment.
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- Compact Design - Smaller, lab-scale version of industrial padders, ideal for research, development, and small-scale testing.
- Safety Features - Safety guards, emergency stops, and proper handling mechanisms to prevent accidents during operation.
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- Small-Scale Testing - Ideal for small sample testing, allowing for fabric treatment without needing full-scale production equipment.
- Versatile Use - Suitable for dyeing, finishing, and applying various chemical treatments, making it a flexible tool for R&D labs.
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- Controlled Fabric Treatment - Offers adjustable pressure, speed, and solution concentration, enabling fine-tuned processing for different fabric types and applications.
- Accelerates Development - Speeds up the testing and development of new products or finishes, improving time-to-market for textile manufacturers.
- Energy Efficient - Consumes less energy compared to larger, industrial-scale machines, making it suitable for lab use.
- Compact and Space-Saving - Designed for laboratory environments with limited space, without compromising on functionality.
- Reproducible Results - Ensures consistent application of treatments across multiple samples, aiding in accurate testing and comparison.
- Adjustable Roller Pressure - Allows precise control over the pressure applied to the fabric, ensuring uniform chemical or dye application.
- Variable Speed Control - Adjustable conveyor speed for controlling the time the fabric spends in the solution bath, influencing the absorption rate.
- Solution Bath - Holds dye, chemicals, or finishes, and the fabric passes through this bath before moving to the rollers.
- Digital Control Panel - Easy-to-use interface for setting and adjusting parameters like speed, pressure, and solution concentration.
- Compact and Lab-Friendly Design - Designed for smaller, space-efficient use in textile labs, allowing for small sample testing.
- Roller Gap Adjustment - Allows for fine-tuning of the gap between rollers to regulate the amount of solution squeezed out of the fabric.
- Stainless Steel Construction - Durable and resistant to corrosion from the chemicals used in textile treatments.
- Safety Mechanisms - Includes safety guards, emergency stops, and user protection features during operation.
- Even and Controlled Application - Ensures even distribution of treatments (dye, finish, etc.) on fabric with minimal waste.
- Versatility in Application - Can be used for a wide range of textiles and treatments, including dyeing, softening, flame-retardant treatments, etc.
- Prepare the Fabric Sample - Cut the fabric sample to the required size for the experiment. Ensure it’s clean and free of any debris.
- Prepare the Solution - Mix the dye, chemical, or finish solution according to the desired concentration and the fabric's needs. Ensure that the solution is homogeneous.
- Set the Parameters - Pressure: Adjust the roller pressure based on the fabric type. Different fabrics require different pressure levels to ensure uniform application. - Speed: Set the fabric conveyor speed depending on the desired treatment time (longer exposure for deeper treatment).
- Load the Fabric into the Machine - Place the fabric carefully into the machine. The fabric should go through the solution bath and then pass between the rollers.
- Start the Machine - Turn on the machine and allow the fabric to pass through the rollers. The solution will be evenly applied to the fabric as it moves through the bath and is squeezed by the rollers.
- Monitor the Process - Keep an eye on the fabric to ensure it is being treated uniformly and there are no blockages or fabric jams.
- Unload the Fabric - Once the fabric has been treated, carefully remove it from the machine. Inspect for even application of the solution and any excess liquid.
- Dry or Process Further - Depending on the treatment, proceed with further steps such as drying, heat setting, or curing, as required by the experiment or process.
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Fabric air permeability tester
- Accurate Breathability Measurement - Precisely measures how breathable a fabric is, essential for comfort and performance.
- Supports Quality Control - Ensures consistent air permeability in fabric batches, critical for products like PPE, sportswear, and filters.
- Enhances Product Design - Helps in selecting or engineering fabrics with the right airflow properties for specific uses.
- Standard Compliance - Conforms to international testing standards (e.g., ASTM D737, ISO 9237), ensuring global credibility.
- Quick and Reliable Testing - Provides rapid results, increasing lab efficiency and production decision-making speed.
- Wide Material Compatibility - Suitable for woven, nonwoven, knitted fabrics, and even paper or coated materials.
- Improves Functional Performance - Helps optimize products for ventilation, moisture control, and thermal comfort.
- Reduces Product Failure - Identifies underperforming fabrics early, minimizing risks in high-performance applications.
- Digital Display - Shows air permeability readings clearly in units like L/m²/s or cm³/cm²/s.
- Precise Test Head/Clamp - Provides an airtight seal to prevent air leakage and ensure accurate results.
- Adjustable Pressure Settings - Allows testing under various pressure drops (e.g., 10–2500 Pa), depending on fabric type.
- Automatic Airflow Measurement - Built-in sensors or flow meters capture airflow rate automatically for quick analysis.
- Multiple Test Area Sizes - Interchangeable test plates to match different sample sizes and standard requirements.
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- Standard Compliance - Conforms to ASTM D737, ISO 9237, BS 5636, DIN 53887, etc.
- Robust Construction - Built with corrosion-resistant materials and durable components for long-term lab use.
- Low Maintenance - Simple cleaning and calibration process for reliable performance.
- Compact and User-Friendly Design - Ideal for lab benches and easy operation with minimal training.
- Prepare the Sample - Cut the fabric sample to the required size (usually circular, e.g., 20 cm²).
- Mount the Sample - Place the fabric securely in the test clamp or holder, ensuring no wrinkles or gaps.
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r Permeability Tester
Appliance Range
It is used to TEST the air permeability of various textile fabrics, including industrial fabrics, nonwoven fabrics and other textile products and other breathable materials.
Related Standards
GB / T 5453, GB / T 13764, ISO 9237, ISO 5636, ASTM D737, etc.
Instrument characteristics
1. Automatic sample clamping, automatic nozzle replacement, and quick test.
2. Microcomputer processing, the test results are displayed directly, without manual table calculation;
3. Built-in continuous test mode, the test unit can be switched as needed.
4. Chinese LCD menu operation, configure computer interface.
Technical parameter
1. Range of sample pressure difference: 1 ～ 4000Pa
2. Measurable air permeability: 1 ～ 40,000mm / s
3. Measurement error: ≤ ± 2%
4. Measurable fabric thickness: ≤8mm
5. Test area: 5cm2; 20cm2; 50cm2; 100cm2
Ф50mm (≈19.6cm2)
Ф70mm (≈38.5cm2)
6. Nozzles: 11 in total (automatic replacement of digital setting)
CODE 00 01 02 03 04 05 06 07 08 09 10
DIAφ（mm）
0.8 1.2 2 3 4 6 8 10 12 16 20
7.Data Capacity:≤200 times tests
8.Power Supply：AC220V 50Hz 2KW
9.Weight：80Kg
10.Shape：1250×700×1250mm 
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Brand: Hanna Model: HI2002 Country of Manufacture: Romania Origin: USA
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| Power Supply | 5 VDC adapter (included) | |
| Dimensions | 2020 x 140 x 12 mm | |
| Weight | 250 g |
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- A sample is stretched to a predetermined extension or force.
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Rainin Digital Pipette
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- Digital Volume Setting
- High Accuracy and Precision
- Ergonomic Design
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- Models and Volume Ranges - Available in single-channel and multi-channel versions.
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- High Accuracy and Precision - Ensures reliable and reproducible results, essential for sensitive experiments.
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- Ergonomic Design- Minimizes hand strain and fatigue during prolonged use; ideal for repetitive pipetting tasks.
- LiteTouch System (LTS) - Eases tip attachment and ejection, reducing risk of RSI (Repetitive Strain Injury) and improving comfort.
- Versatile Volume Range - Available in multiple models to handle volumes from microliters to milliliters.
- Durable and Reliable - Built with high-quality materials for long life and resistance to chemicals and frequent use.
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