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Laboratory tenter
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Laboratory Tenter
laboratory mini tenter
A Laboratory Tenter (or Lab Stenter) is a small-scale version of an industrial tenter machine used in textile finishing. It is designed for heat-setting, drying, and finishing of fabric samples under controlled conditions in textile testing labs or R&D departments.
Key Features:
- Heat-Setting and Drying – Simulates the process of setting fabric dimensions and applying finishes using controlled temperature and tension.
- Fabric Width Control – Uses clips or pins on chains or rails to hold fabric edges and stretch them to desired width, just like in full-size tenters.
- Adjustable Temperature and Speed – Digital controls allow precise setting of drying/curing temperature and conveyor speed to match production conditions.
- Compact Design – Bench-top or floor-standing units suitable for labs with limited space.
- Transparent Viewing Chamber – Allows visual inspection of fabric behavior during processing.
- Versatile Application Range – Can process woven, knitted, and nonwoven fabrics of various compositions (cotton, polyester, blends, etc.).
Applications:
– Heat-setting of synthetic fabrics like polyester.
– Drying after dyeing, printing, or chemical treatment.
Dimensional stability testing (shrinkage/elongation).
– Finish evaluation (e.g., softness, stiffness, water repellency).
– Process optimization before bulk production.
Benefits of Laboratory Tenter:
- Accurate Simulation of Production – Replicates industrial finishing processes for reliable lab-scale testing and development.
- Improves Fabric Quality- Allows precise control of heat and tension, optimizing fabric properties like shrinkage, dimensional stability, and hand feel.
- Cost-Effective – Enables process trials and fabric development without using full-scale production equipment.
- Speeds Up R&D – Facilitates quick testing and adjustment of settings for new fabric styles or finishes.
- Versatile Applications – Suitable for drying, heat-setting, finishing, and evaluating different types of fabrics and treatments.
- Space-Efficient – Compact design fits easily into textile labs or sample rooms.
- Energy Efficient- Uses less power than industrial machines, ideal for small-scale and repeated testing.
- Process Control and Reproducibility- Digital controls ensure consistent and repeatable results, aiding in quality assurance and product development.
- Enhances Safety – Built with lab use in mind, featuring insulation and safety systems to protect users.
Features of Laboratory Tenter:
- Precise Temperature Control – Digital temperature setting (typically up to 220–250°C) for accurate heat-setting and drying.
- Adjustable Fabric Width – Equipped with clip or pin chains to hold and stretch fabric across the width, simulating real stentering.
- Variable Conveyor or Chain Speed- Adjustable speed to control fabric dwell time during processing.
- Compact and Lab-Friendly Design – Designed for bench-top or small floor space use in textile labs.
- Transparent Chamber Window – Allows monitoring of fabric behavior during treatment.
- Digital Display and Control Panel – Easy operation for setting temperature, speed, and time.
- Uniform Heat Distribution- Ensures even treatment across the fabric width for accurate testing.
- Stainless Steel Construction – Durable, corrosion-resistant body for long-term use at high temperatures.
- Safety Features – Includes over-temperature protection, insulated body, and emergency stop functions.
- Sample Versatility – Suitable for various fabric types (woven, knit, synthetic, blends) and lab finishing tasks.
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Continuous Tenter Laboratory tenter
laboratory mini tenter
Used for continuous drying, curing , and thermo setting process ,
etc .Instead of tradition oven, can output sample more quick and flat,
save a lot of time and increase efficiency. adjustable of feeding & setting separately .
Simulating the production onsite to continuous drying.
Laboratory Dyeing and Finishing Machine
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Brand: Dunlin
Origin: Korea.
Maximum. load capacity (with platform) is 7.5kg
Support orbital and linear shaking
Fashion design of high strength tempered glass on the front panel
LED display for easy-reading of speed and time simultaneously
Digital speed control system and micro-computer control make stable running and prevent sample splashing.
Brushless DC motor is maintenance-free and provides long service life
Over-load and over-speed detection and protection
Supports both orbital shaking and linear shaking and easy to switch the shaking mode
Continuous operation and timed operation in range of 0-99h59min are available
Automatic alarm by time controller allows for unsupervised operation
A wide choice of platforms for various applications
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IR Dyeing machine Dunlin is Safe, high efficiency, environment friendly, energy saving, optimum for new dyeing small sample machines
0 - 3.5 ℃ / min Cooling rate 0.2 - 5 ℃ / min Cooling method Air-cooled Rotation speed 0 - 60 rpm Liquor ratio 1:5 -1:100 Power supply 1∮AC 220V 50/60HZ Dimensions( L x W x H) 670×670×780mm 860×680×780mm Weight 100kg 120kg Standard Accessories Cups 1set
Put the test sample. Cups stand 1set Place where to put cups. Protective glove 1set To avoid to be hurt by HT cups. Model: IF-24SCapacity: 24 pots Brad: DUNLIN Origin: China
Color dyeing tests for various dyestuffs of IR Dyeing machine Dunlin- Step dyeing tests. C. Dispersing, levelling and impregnating test. D. High or low liquor ratio exhausting tests. E. Fabric steak and staining tests. F. Concentration tests and others. Protection and Safety gates to protect. Temperature control accuracy +/- 0.2degree
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Steam Soaping Machine
A Steam Soaping Machine is a specialized laboratory apparatus used in textile dyeing processes, particularly for post-dyeing treatments like soaping, which enhances color fastness and removes unfixed dyes from fabric samples. This machine is designed to perform soaping treatments on dyed textile samples using steam. Soaping is a critical step in dyeing, especially for reactive dyes, as it removes unfixed dye particles, ensuring better color fastness and preventing dye bleeding. The steam soaping process involves treating the dyed fabric with a soaping solution at elevated temperatures, facilitated by steam, to achieve optimal results. ⚙️ Key Features of Steam Soaping Machine - Beaker Material: Constructed with high-grade 316L stainless steel for excellent corrosion resistance and durability.- Operation Modes: Offers both automatic control and manual water filling options, providing flexibility in operation. - Drainage System: Equipped with an automatic drainage device for efficient removal of used solutions.- Temperature Control: Precise temperature regulation to maintain optimal soaping conditions.- Compact Design: Suitable for laboratory settings, occupying minimal space while delivering effective performance. ✅ Benefits of Steam Soaping Machine - Enhanced Color Fastness: Effectively removes unfixed dyes, resulting in improved wash and rub fastness of the fabric.- Efficient Processing: Reduces the time required for post-dyeing treatments compared to conventional methods.- Consistent Results: Provides uniform treatment across samples, ensuring reproducibility in testing and quality control.- Resource Optimization: Minimizes water and chemical usage through controlled processing parameters.- Versatility: Applicable to various fabric types and dye classes, making it a valuable tool in research and development. Typical Applications - Laboratory Testing: Used in dyeing laboratories for evaluating the fastness properties of dyed samples. - Research and Development: Assists in developing and optimizing dyeing processes and formulations. - Quality Control: Ensures that dyed fabrics meet specified fastness standards before bulk production. In summary, a Steam Soaping Machine is an essential laboratory instrument in the textile industry, facilitating efficient and effective post-dyeing treatments to enhance the quality and durability of dyed fabrics. Features of Steam Soaping Machine:- High-Grade Stainless Steel Beakers - Made from 316L stainless steel for excellent chemical and heat resistance.
- Steam-Based Heating - Uses direct or indirect steam to maintain consistent high temperatures ideal for soaping.
- Precise Temperature Control - Maintains stable temperatures (typically up to 98–100°C) for effective removal of unfixed dyes.
- Automatic and Manual Modes - Offers both programmable automatic cycles and manual operation for flexibility.
- Beaker Agitation or Rotation - Ensures uniform soaping action across fabric surfaces.
- Automatic Drainage System - Efficiently removes used soaping solution to speed up cycle changeovers.
- Compact Design - Fits well in lab settings while allowing multiple samples to be processed simultaneously.
- Safety Features - Includes pressure and temperature protection systems to ensure safe operation.
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- User-Friendly Interface - Simple digital controls or touch panel for easy operation and cycle programming.
- Prepare the Dyed Sample - After dyeing, rinse the fabric to remove surface dye and prepare it for soaping.
- Load the Fabric - Place the dyed fabric or sample into the beakers or holders inside the machine.
- Add Soaping Solution - Pour the prepared soaping agent (usually a detergent solution) into the beakers or tank as per recipe.
- Set Parameters
- Start the Cycle - Begin the soaping process. The machine will heat the solution using steam and agitate/rotate the beakers for even treatment.
- Drain and Rinse - After the cycle ends, the machine may auto-drain. Rinse the fabric with warm water to remove residual chemicals.
- Unload the Samples - Carefully remove the fabric. Inspect for evenness and color fastness improvement.
- Clean the Machine - Rinse and dry the beakers or tank to maintain hygiene for the next use.
used for sample soaping after dyeing in laboratory
Beaker material: 316L S/S
automatic control / manual filling water device, with automatic drainage device.
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