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Hydraulic GSM Cutter
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Hydraulic GSM Cutter
Hydraulic GSM Cutter
A Hydraulic GSM Cutter is a precision instrument used to cut circular fabric samples for GSM (Grams per Square Meter) testing. It uses hydraulic pressure to ensure clean, uniform cuts through multiple fabric layers, making it ideal for high-throughput or thicker materials.
Purpose of Hydraulic GSM Cutter:
– To prepare accurate circular samples (usually 100 cm² area) for determining fabric weight in GSM.
– Used widely in textile testing labs for quality control and consistency.
Working Principle of Hydraulic GSM Cutter:
– Fabric is placed on a cutting pad.
– The cutter, equipped with a sharp circular blade, is hydraulically pressed down on the fabric.
– The cut sample is then weighed to calculate GSM using a formula or GSM scale.
Applications of Hydraulic GSM Cutter:
– Suitable for woven, knitted, and nonwoven fabrics.
– Used in textile mills, labs, and R&D centers.
Benefits of Hydraulic GSM Cutter:
- High Cutting Precision – Ensures consistent and accurate fabric sample size for reliable GSM results.
- Effortless Operation- Hydraulic action reduces manual effort and operator fatigue.
- Ideal for Thick or Multi-Layer Fabrics – Cuts through dense or multiple fabric layers cleanly.
- Time-Saving – Speeds up the sample preparation process, especially for high-volume testing.
- Improves Test Accuracy – Uniform samples help eliminate errors in GSM calculation.
- Durable and Long-Lasting – Robust construction ensures stability and extended service life.
- Safety Enhancement – Reduces risk of injury compared to manual rotary cutters.
- Consistent Pressure Application – Hydraulic mechanism maintains steady force for each cut.
Features of Hydraulic GSM Cutter:
- Hydraulic Press Mechanism – Applies consistent and strong pressure for clean, even cuts.
- Standard Cutting Die (100 cm²) – Produces fabric samples suitable for GSM testing with standard area.
- Heavy-Duty Construction – Built with robust metal frame for long-term lab or industrial use.
- Sharp Stainless Steel Blades – Durable and replaceable blades ensure smooth, precise cuts.
- Cutting Pad Included – Comes with a rubber or nylon base to protect blades and ensure clean edges.
- Simple Lever or Button Operation – Easy to use with minimal training required.
- Non-slip Base – Provides stability during operation for safe, accurate cutting.
- Supports Various Fabric Types
– Suitable for woven, knitted, nonwoven, technical textiles, and coated fabrics.
How to Use Hydraulic GSM Cutter:
- Place the Cutting Pad – Lay the rubber or nylon cutting pad on a flat surface.
- Position the Fabric – Place the fabric sample flat and smooth on the cutting pad.
- Align the Cutter – Position the GSM cutter die over the desired area of the fabric.
- Activate Hydraulic Press – Pull the lever or press the button to apply hydraulic pressure and cut the sample.
- Remove the Sample – Lift the cutter and carefully take out the circular fabric piece (usually 100 cm²).
- Weigh the Sample – Place the cut sample on a precision balance or GSM scale to determine weight.
- Calculate GSM – Multiply the sample weight (in grams) by 100 to get GSM.
GSM Formula (Grams per Square Meter):
GSM is used to measure the weight of fabric and indicates its thickness and quality.
Formula:
GSM = (Sample Weight in grams × 10000) / Sample Area in cm²
For standard cutters that cut 100 cm² samples:
GSM = Sample Weight (in grams) × 100
Example:
– If a 100 cm² fabric sample weighs 1.5 grams:
GSM = 1.5 × 100 = 150 GSM
Hydraulic GSM Cutter
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- Variable Speed Conveyor - Allows control over fabric dwell time for drying or heat-setting.
- Compact and Bench-Top Design - Space-saving design ideal for textile labs and R&D units.
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- Space-Saving Design - Compact and bench-top friendly, perfect for laboratories with limited space.
- Multiple Applications - Useful for drying, heat-setting, shrinkage testing, and evaluating chemical finishes.
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- Improved Fabric Quality - Helps optimize finishing parameters for better dimensional stability, hand feel, and appearance.
- Safe and User-Friendly- Designed with lab safety in mind, including temperature safety controls and easy operation.
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- Stainless Steel Construction- Durable and corrosion-resistant for long-term use at high temperatures.
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- Versatile Applications - Suitable for drying, heat-setting, shrinkage testing, and chemical finish evaluations.
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- Rapid Extraction Process - Delivers fast results, improving lab efficiency and productivity.
- Simultaneous Multi-Sample Testing - Multiple workstations (e.g., 4 at once) reduce testing time for bulk samples.
- Improved Product Quality - Helps maintain consistent oil levels, which affect dyeing, processing, and fabric performance.
- Automatic Operation - Automated pressing and heating reduce manual effort and operator error.
- Digital Monitoring - Built-in timer, temperature control, and oil calculator enhance accuracy and usability.
- Compliance with Standards - Supports industry methods like GB/T 6504-2017, ensuring reliable and standard-compliant results.
- Safe Solvent Handling - Enclosed design minimizes solvent exposure and evaporation loss.
- Multiple Test Stations - Usually equipped with 2 to 4 independent work units for parallel testing.
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- Built-in Timer and Calculator - Allows setting extraction time and calculates oil content directly.
- Solvent Evaporation Plate- Heats and evaporates solvent quickly, leaving only the oil residue.
- Digital Display - Shows time, temperature, and process status for user-friendly operation.
- Compact and Durable Design - Made with corrosion-resistant materials suited for chemical handling.
- Safety Features - Includes overheat protection and enclosed solvent chamber to reduce exposure risk.
- Standard Compliant - Designed to meet GB/T 6504-2017 and similar industry testing standards.
- Prepare the Sample - Cut 5–10 g of fiber or yarn into small pieces and place in the sample tube.
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- Heat for Evaporation - Set the temperature (typically 90–120°C). The solvent evaporates, leaving oil on the plate.
- Measure Oil Content- After drying, weigh the remaining oil. Use the built-in calculator or formula:
- Clean the Unit - After cooling, clean all parts to prepare for the next test.
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Perspiration Tester
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- Fabric samples are treated with synthetic perspiration solution (acidic or alkaline).
- They are sandwiched with adjacent fabric and placed between glass or acrylic plates.
- The assembly is loaded into the tester and pressed under specific pressure.
- it’s then incubated at 37°C (body temperature) for a fixed time (typically 4 or 16 hours).
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- Accurate Sweat Simulation - Mimics real-life effects of acidic and alkaline perspiration on fabrics.
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- Multi-Sample Testing- Tests multiple specimens at once, saving time in labs.
- Durable and Low Maintenance- Robust frame with minimal moving parts makes it long-lasting and easy to care for.
- Stainless Steel Frame - Corrosion-resistant body for durability and long-term use.
- Multi-Sample Capacity - Can hold up to 20 or more specimens for batch testing.
- Standardized Loading Weight- Applies uniform pressure (usually 12.5 kPa) across all samples.
- Removable Plates - Glass or acrylic plates ensure even contact and easy cleaning.
- Compact Design- Space-saving, bench-top model ideal for lab environments.
- Complies with Test Standards - Meets ISO 105 E04, AATCC 15, and related perspiration fastness standards.
- Ease of Operation - Simple loading, unloading, and incubation process.
- High-Temperature Resistance - Can be used inside incubators at 37°C or ovens as required.
- Prepare the Test Solution - Mix artificial acidic or alkaline perspiration as per standard (ISO or AATCC).
- Cut the Fabric Samples - Cut both the test fabric and adjacent white fabric (usually cotton) to standard size.
- Soak the Samples - Immerse the fabric sandwich (test + adjacent) in the test solution for 30 minutes.
- Remove Excess Liquid - Gently squeeze or blot to remove extra moisture—do not dry.
- Load in the Tester- Place each sandwich between glass or acrylic separator plates in the tester.
- Apply Pressure - Tighten the top plate or place the standard weight on top to apply uniform pressure.
- Incubate - Keep the loaded tester in an oven or incubator at 37°C for 4–16 hours (depending on the method).
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- Enhances Quality Assurance - Helps detect dyeing or printing issues before bulk production.
- Supports Multiple Tests - Used for evaluating wash fastness, rubbing fastness, perspiration, light exposure, and more.
- Portable and Durable - Easy to carry and long-lasting with proper care.
- Dual Type Availability - Comes in two types: for Color Change and for Staining.
- 5-Point Grading System - Grades from 1 (poor) to 5 (excellent), with half-step intervals like 4–5, 3–4.
- Standardized Grey Chips - Includes contrasting grey color pairs to match fabric changes accurately.
- Compact Design - Small, portable card or booklet format for easy lab and field use.
- Durable Material - Made from stable, fade-resistant plastic or cardboard for long-term use.
- Compliance with Standards - Follows ISO 105-A02 (Color Change) and ISO 105-A03 (Staining) norms.
- Easy Visual Comparison - Designed for quick side-by-side assessment of fabric before and after testing.
- Place the Samples - Lay the untested (original) and tested fabric side by side (for color change)
- Match Against Gray Scale Chips - Visually compare the difference between the samples and find the closest matching gray pair on the scale.
- Assign a Grade
- Record the Result - Note the grade in your test report as per the test method (e.g., ISO 105).
- Store Properly - Keep the gray scale away from light and moisture to avoid fading.
- Features :
- Dual Type Availability - Comes in two types: for Color Change and for Staining.
- 5-Point Grading System - Grades from 1 (poor) to 5 (excellent), with half-step intervals like 4–5, 3–4.
- Standardized Grey Chips - Includes contrasting grey color pairs to match fabric changes accurately.
- Compact Design - Small, portable card or booklet format for easy lab and field use.
- Gray Scale for Color Change - Used to evaluate the degree of color fading or change in a fabric after testing (e.g., washing, light exposure). - Assesses how much the original color has altered.
- Gray Scale for Staining - Used to assess the degree of color transfer from a dyed fabric to an adjacent white fabric during testing (e.g., rubbing, washing).
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