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Fatigue tester for Elastic fabric
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Fatigue Tester for Elastic Fabric
Fatigue tester for Elastic fabric
A Fatigue Tester for Elastic Fabric is a specialized instrument designed to evaluate the durability and performance of elastic materials, such as elastic bands, tapes, and fabrics, under repeated stretching and relaxation cycles. This testing is crucial for applications where elastic materials are subjected to continuous or repetitive stress, ensuring they maintain their functionality over time.
Purpose Fatigue Tester for Elastic Fabric The primary objective of this tester is to simulate the conditions that elastic fabrics endure during actual use. By repeatedly stretching and relaxing the material, the tester assesses:
– Elastic Recovery: The ability of the material to return to its original length after stretching.
– Fatigue Resistance: How well the material withstands repeated cycles without significant degradation.
– Durability: The lifespan of the elastic properties under continuous use.
Working Principle of Fatigue Tester for Elastic Fabric
The tester operates by clamping a specimen of the elastic fabric and subjecting it to cyclic stretching and relaxation.
Key operational features include:
Cycle Count: The number of stretching and relaxation cycles is set according to testing requirements.
– Speed Regulation: The rate of stretching can be adjusted to simulate different usage conditions.
– Monitoring: The tester records data such as the number of cycles completed and any changes in the fabric’s properties.
For instance, the Elastic Band Fatigue Tester ADL-FT01 features a high-speed linear slide, servo motor, and touch screen control software, allowing precise control over stretching parameters
Key Specifications of Fatigue Tester for Elastic Fabric
While specifications may vary among different models, common parameters include:
– Stretch Percentage: Adjustable from 0% to 100%.
– Stretching Speed: Up to 40 cycles per minute.
– Sample Length Range: Maximum of 260mm.
– Cycle Count Capacity: Up to 9,999,999 cycles.
– Control Interface: Typically a 7-inch color touch screen.
– Power Supply: AC220V 50Hz/60Hz.
These features enable comprehensive testing of elastic materials under various conditions.
Benefits of Fatigue Tester for Elastic Fabric
– Quality Assurance: Ensures that elastic materials meet required durability standards.
– Product Development: Aids in the design of materials with improved fatigue resistance.
Cost Efficiency: Identifies potential material failures early, reducing product returns and warranty claims.
– Compliance: Helps manufacturers adhere to industry standards such as GB/T 37635.
Applications of Fatigue Tester for Elastic Fabric
Fatigue testers for elastic fabrics are widely used in:
– Textile Manufacturing: Testing elastic components in garments, such as waistbands and cuffs.
– Medical Textiles: Evaluating the durability of elastic materials used in bandages and supports.
– Automotive Industry: Assessing elastic components in car interiors.
– Research and Development: Developing new elastic materials with enhanced properties.
Features of Fatigue Tester for Elastic Fabric:
- Adjustable Stretch Range – Allows setting stretch levels (e.g., 0–100%) to simulate real-life fabric use.
- High-Cycle Capability – Supports up to millions of stretch-relax cycles for long-term fatigue analysis.
- Touch Screen Control – 7-inch color display for easy setup, monitoring, and data entry.
- Servo Motor Driven – Ensures precise and smooth linear motion during testing.
- Customizable Speed – Adjustable test speed (e.g., up to 40 cycles per minute) based on test requirements.
- Multi-Sample Testing – Some models allow testing multiple specimens simultaneously.
- Cycle Counter with Alarm – Built-in counter with programmable stop after preset cycles and auto-alert feature.
- Durable Construction – Robust metal frame suitable for continuous testing in lab environments.
- Standard Compliance – Designed to follow standards like GB/T 37635 for elastic fabric testing.
How to Use Fatigue Tester for Elastic Fabric:
- Prepare the Sample
– Cut the elastic fabric to the specified size (e.g., 260 mm max length).
– Mark the gauge length if needed for measurement after testing.
- Mount the Sample – Secure both ends of the fabric in the upper and lower clamps.
- Set Test Parameters
– Enter the desired stretch percentage (e.g., 50%).
– Set the number of cycles and speed (e.g., 30 cycles/min).
– Adjust dwell time if required (time fabric stays stretched).
- Start the Test – Press start on the touch screen interface. – The machine will cyclically stretch and release the sample.
- Monitor Progress – Observe operation or let it run automatically.
– Machine stops automatically after reaching the set cycles.
- Remove and inspect – Take out the fabric and measure elongation, recovery, or visual defects.
- Record and Compare Results – Compare with initial measurements or standard performance criteria.
Fatigue tester for Elastic fabric
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- Accurate Colorfastness Evaluation- Provides precise assessment of how well fabric resists color loss and staining from rubbing.
- Simulates Real-World Wear - Recreates rotational friction found in actual use (e.g., seat covers, apparel wear points).
- Supports Wet & Dry Testing - Can test under both dry and wet conditions for comprehensive results.
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- Improves Quality Control - Identifies potential durability issues early in the production process.
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- Mount the Fabric - Secure the fabric sample on the sample holder or base plate of the tester.
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- Remove and Inspect - After testing, remove the rubbing cloth and assess any color transfer using a gray scale.
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[Related standards]
GB / T29865 AATCC116 ISO105-X16, etc.
[Instrument characteristics]:
1.Single-chip control, speed can be set freely
2.Imported motor, linear guide, low noise, suitable for long time work
3. Liquid crystal display, film panel
4. Freely set the number of friction, can count up and down,
and automatically stop the alarm when the set value is reached
[Technical Parameters]:
1. Friction head diameter: 16mm 25mm
2. Vertical pressure: 11.1N
3. Working mode: 405 ° clockwise and 405 ° counterclockwise
4. Speed range: constant 60 rpm, LCD display, thin mold panel
5. Counting range: 0-99999 times
6. Power supply: AC 220V 50Hz 80W
7. Weight: 20KG
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- Temperature Control:- Precisely regulates the infrared heaters to maintain uniform temperature across the dye bath. - Supports customizable heating curves (ramp-up, hold, and cool-down phases).
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IR Dyeing Machine Dunlin
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0 - 3.5 ℃ / min Cooling rate 0.2 - 5 ℃ / min Cooling method Air-cooled Rotation speed 0 - 60 rpm Liquor ratio 1:5 -1:100 Power supply 1∮AC 220V 50/60HZ Dimensions( L x W x H) 670×670×780mm 860×680×780mm Weight 100kg 120kg Standard Accessories Cups 1set
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- Centrifugal Water Extraction - Uses high-speed spinning (typically 1400–2800 RPM) to extract water from textiles.
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- Compact Lab Design - Space-saving unit designed specifically for laboratory sample sizes.
- Digital Timer and Speed Control - Allows precise setting of spin duration and RPM to match sample needs.
- Safety Lock System - Ensures the lid remains closed during operation for user safety.
- Quick Water Removal - Significantly reduces drying time by extracting up to 90–95% of water content.
- Low Noise and Vibration - Balanced design ensures quiet and stable operation.
- Efficient Water Removal - Rapidly extracts 90–95% of water from samples, reducing drying time significantly.
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- Improves Sample Quality - Gentle spinning preserves fabric structure, avoiding damage or distortion.
- Precise Control - Adjustable speed and timer ensure optimal settings for different fabric types.
- Compact and Lab-Friendly - Small footprint ideal for laboratory use with limited space.
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- Cost-Effective - Reduces the need for extended dryer use, saving on electricity and equipment wear.
- Versatile Use - Suitable for yarn, fabric, and garment samples across various fiber types.
- High-Speed Centrifugal Operation - Typically runs at 1400–2800 RPM for quick and efficient water removal.
- Stainless Steel Inner Drum - Corrosion-resistant, perforated basket for durability and efficient water drainage.
- Digital Timer and Speed Control - Allows precise control of spin duration and speed based on sample type.
- Compact and Portable Design - Ideal for lab environments with limited space.
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- Shock Absorption System- Reduces vibration and noise for smooth, stable performance.
- Quick Cycle Times - Short dewatering cycles improve lab throughput and efficiency.
- Low Maintenance Design - Simple mechanical setup with easy-to-clean components.
- Sample Versatility - Suitable for small fabric swatches, yarns, and small garments.
- Energy Efficient - Uses minimal power while delivering high performance.
- Prepare the Sample - After dyeing or washing, gently squeeze excess water from the fabric or yarn sample by hand.
- Load the Sample - Open the lid and place the sample evenly in the stainless steel drum. - Avoid overloading or uneven placement to maintain balance.
- Close the Lid securely - Ensure the safety lid is properly closed and locked.
- Set the Timer and Speed - Use the control panel to set the spin time (typically 1–5 minutes) and RPM suitable for the sample type.
- Start the Machine- Press the start button. The extractor will spin at the selected speed to remove water via centrifugal force.
- Wait for Spin Completion - The machine will automatically stop after the timer runs out.
- Unload the Sample - Once the drum stops completely, open the lid and carefully remove the sample.
- Proceed to Drying - The dewatered sample can now be air-dried or placed in a drying oven or stenter.
Brad: DUNLIN
Origin: China
Application scope of small dehydrator:
This dehydrator is a kind of small sample dehydration
experimental equipment with micro capacity
Parameter specification:
Inner barrel size: 185mm in diameter * 80Hmm
Outer barrel size: ∮200*125Hmm
Overall dimension: 290 * 220* 295Hmm
Power supply: single phase 220 V / 50 Hz power: 60 W speed: 1800 R / min
Laboratory hydro Extractor Machine Dunlin price in Bangladesh Laboratory hydro Extractor Machine Dunlin in textile Textile testing equipment in Bangladesh Textile testing equipment in Dhaka Textile testing equipment in Uttara MAAM tex Laboratory hydro Extractor Machine Dunlin price in Bangladesh
Laboratory hydro Extractor
