Fastness Rotary Friction Tester
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Fastness Rotary Friction Tester
A Fastness Rotary Friction Tester, also known as a Rotary Crock meter, is a specialized instrument used to evaluate the color fastness of textiles and materials when subjected to rotational rubbing. This test simulates the wear and friction that fabrics experience during use, helping manufacturers assess the durability of dyes and finishes.
Purpose of Fastness Rotary Friction Tester
The primary function of the Fastness Rotary Friction Tester is to determine how well a fabric’s color withstands rubbing, both in dry and wet conditions. This is crucial for ensuring the longevity and appearance of textiles in real-world applications, such as clothing, upholstery, and footwear.
Working Principle of Fastness Rotary Friction Tester
The tester operates by applying a specified pressure to a fabric sample using a standardized rubbing finger covered with a test cloth. The rubbing finger performs a set number of rotational movements (typically 1.125 turns clockwise followed by 1.125 turns counterclockwise) over the fabric surface. After the test, the degree of color transfer to the test cloth and any changes in the fabric’s appearance are evaluated against standardized gray scales.
Common Testing Standards
– AATCC 116: Colorfastness to Crocking: Rotary Vertical Crock meter Method.
ISO 105 X16: Textiles—Tests for color fastness—Part X16: Color fastness to rubbing—small areas.
– SATRA TM8: Color fastness to rubbing.
Key Specifications of Fastness Rotary Friction Tester
– Rubbing Head Diameter: Typically 16 mm.
– Applied Pressure: Approximately 1134 grams (11.1 N).
– Rotation: 1.125 turns clockwise followed by 1.125 turns counterclockwise.
– Sample Size: Commonly 60 mm × 60 mm.
– Test Cloth: Standardized white cotton cloth, either dry or wetted depending on the test condition.
Benefits of Fastness Rotary Friction Tester
– Realistic Simulation: Mimics the actual wear and friction fabrics undergo during use.
– Versatility: Applicable to a wide range of materials, including textiles, leather, and printed fabrics.
– Quality Assurance: Ensures products meet industry standards for color durability.
– Standard Compliance: Aligns with international testing standards, facilitating global trade and quality benchmarks.
Applications Fastness Rotary Friction Tester
– Textile Industry: Assessing the color durability of garments, upholstery, and other fabric products.
– Footwear Manufacturing: Testing the colorfastness of shoe uppers and linings.
– Automotive Interiors: Evaluating the wear resistance of seat covers and other interior fabrics.
Quality Control Laboratories: Routine testing to ensure product consistency and compliance with standards.
Benefits of Fastness Rotary Friction Tester:
- Accurate Colorfastness Evaluation- Provides precise assessment of how well fabric resists color loss and staining from rubbing.
- Simulates Real-World Wear – Recreates rotational friction found in actual use (e.g., seat covers, apparel wear points).
- Supports Wet & Dry Testing – Can test under both dry and wet conditions for comprehensive results.
- Standardized Testing – Complies with global standards (AATCC 116, ISO 105 X16), ensuring reliable and comparable results.
- Time-Saving & Efficient – Quick to set up and run, allowing for high-throughput testing in labs.
- Versatile Use- Suitable for textiles, leather, coated fabrics, and printed surfaces.
- Improves Quality Control – Identifies potential durability issues early in the production process.
- Enhances Product Performance – Helps in developing fabrics with better resistance to rubbing and abrasion.
Features of Fastness Rotary Friction Tester:
- Rotary Rubbing Mechanism – Simulates 1.125 clockwise and 1.125 counterclockwise turns for realistic friction.
- Standardized Rubbing Head – Fixed diameter (typically 16 mm) with specified pressure (≈1134 g) for consistent results.
- Dry and Wet Testing Capability – Can perform tests using dry or wet rubbing cloths.
- Sample Holder- Secure and easy-to-use fixture for holding fabric samples in place.
- Test Cloth Mounting Arm- Quick attachment for standardized white rubbing cloths.
- Simple Operation – Manual or motorized operation depending on model; easy to handle for lab technicians.
- Compliance with Standards – Follows AATCC 116, ISO 105 X16, and SATRA TM8 protocols.
How to Use Fastness Rotary Friction Tester:
- Prepare the Sample – Cut a fabric piece (typically 60 × 60 mm) and condition it per standard requirements.
- Mount the Fabric – Secure the fabric sample on the sample holder or base plate of the tester.
- Attach Rubbing Cloth – Place a standard white test cloth (dry or wetted as required) over the rubbing head.
- Apply Pressure – Lower the rubbing head onto the fabric. Standard weight is about 1134 g.
- Start the Test – Operate the tester: the head performs 1.125 turns clockwise, then 1.125 turns counterclockwise.- Number of cycles (typically 10 or 20) is set based on the test standard.
- Remove and Inspect – After testing, remove the rubbing cloth and assess any color transfer using a gray scale.
- Evaluate Fabric Surface – Check the fabric for visible changes, fading, or wear.
- Record Results – Grade both staining and fabric change per standard gray scale ratings.
Fastness rotary friction tester
[Scope of application]
It is used to change the color fastness of the textile,
printing and dyeing, printing and other products after a specific track friction.
[Related standards]
GB / T29865 AATCC116 ISO105-X16, etc.
[Instrument characteristics]:
1.Single-chip control, speed can be set freely
2.Imported motor, linear guide, low noise, suitable for long time work
3. Liquid crystal display, film panel
4. Freely set the number of friction, can count up and down,
and automatically stop the alarm when the set value is reached
[Technical Parameters]:
1. Friction head diameter: 16mm 25mm
2. Vertical pressure: 11.1N
3. Working mode: 405 ° clockwise and 405 ° counterclockwise
4. Speed range: constant 60 rpm, LCD display, thin mold panel
5. Counting range: 0-99999 times
6. Power supply: AC 220V 50Hz 80W
7. Weight: 20KG
8. Volume: L420mm × W260mm × H430mm
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- Effective friction diameter of grinding block: Type A 198g(3kpa) friction head 28.8-0.084mm Type B 155g(1.52N) friction head 90-0.10mm 6. Relative velocity of gripper and grinding table:50 + 2R / MI (20-70r / min adjustable) 7. Sampling hammer quality:2385±10g 8. Shape size:870×580×300mm 9. power supply:AC220V 50Hz 500W 10.Weight:73KG.
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- Sampler 1, Fuse 2 3A, Standard felt 18, Weight:750±50g/m2, Thickness:2.5±0.5mm, Standard foam lining 40, Density:0.03g/cm3,Thickness:3mm,Standard abrasive 9 Circular shear template Each φ140mm、φ38mm,Small screw knife 1, Bottom foot 4
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- Adjustable Stretch Range - Allows setting stretch levels (e.g., 0–100%) to simulate real-life fabric use.
- High-Cycle Capability - Supports up to millions of stretch-relax cycles for long-term fatigue analysis.
- Touch Screen Control - 7-inch color display for easy setup, monitoring, and data entry.
- Servo Motor Driven - Ensures precise and smooth linear motion during testing.
- Customizable Speed - Adjustable test speed (e.g., up to 40 cycles per minute) based on test requirements.
- Multi-Sample Testing - Some models allow testing multiple specimens simultaneously.
- Cycle Counter with Alarm - Built-in counter with programmable stop after preset cycles and auto-alert feature.
- Durable Construction - Robust metal frame suitable for continuous testing in lab environments.
- Standard Compliance - Designed to follow standards like GB/T 37635 for elastic fabric testing.
- Prepare the Sample
- Mount the Sample - Secure both ends of the fabric in the upper and lower clamps.
- Set Test Parameters
- Start the Test - Press start on the touch screen interface. - The machine will cyclically stretch and release the sample.
- Monitor Progress - Observe operation or let it run automatically.
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- Solvent Addition: Place the sample into a metal tube and add an appropriate solvent (e.g., petroleum ether, ethyl ether).
- Extraction: Apply weight to the sample to facilitate the dissolution of oils into the solvent.
- Evaporation: The solvent-oil mixture drips onto a heated plate where the solvent evaporates, leaving behind the oil.
- Measurement: Weigh the remaining oil and calculate its percentage relative to the initial sample mass.
- Accurate Oil Content Measurement- Precisely determines oil or finish content in fibers, crucial for quality control.
- Rapid Extraction Process - Delivers fast results, improving lab efficiency and productivity.
- Simultaneous Multi-Sample Testing - Multiple workstations (e.g., 4 at once) reduce testing time for bulk samples.
- Improved Product Quality - Helps maintain consistent oil levels, which affect dyeing, processing, and fabric performance.
- Automatic Operation - Automated pressing and heating reduce manual effort and operator error.
- Digital Monitoring - Built-in timer, temperature control, and oil calculator enhance accuracy and usability.
- Compliance with Standards - Supports industry methods like GB/T 6504-2017, ensuring reliable and standard-compliant results.
- Safe Solvent Handling - Enclosed design minimizes solvent exposure and evaporation loss.
- Multiple Test Stations - Usually equipped with 2 to 4 independent work units for parallel testing.
- Automatic Weight Pressing System - Applies consistent pressure on samples for uniform solvent extraction.
- Microcomputer Temperature Control - Maintains precise heating (typically 90–120°C) with ±1°C accuracy.
- Built-in Timer and Calculator - Allows setting extraction time and calculates oil content directly.
- Solvent Evaporation Plate- Heats and evaporates solvent quickly, leaving only the oil residue.
- Digital Display - Shows time, temperature, and process status for user-friendly operation.
- Compact and Durable Design - Made with corrosion-resistant materials suited for chemical handling.
- Safety Features - Includes overheat protection and enclosed solvent chamber to reduce exposure risk.
- Standard Compliant - Designed to meet GB/T 6504-2017 and similar industry testing standards.
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- Heat for Evaporation - Set the temperature (typically 90–120°C). The solvent evaporates, leaving oil on the plate.
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Fabric Drape Tester is a lab device used to measure the drape ability of fabric—how it hangs under its own weight. It assesses how fabric conforms in folds or waves, which affects garment appearance and comfort. Purpose of Fabric Drape Tester: To evaluate the aesthetic and functional behavior of a fabric when suspended, especially important in apparel and home textiles. Working Principle: A circular fabric specimen is placed over a smaller disc. The unsupported edges drape downward. A light source casts a shadow of the draped shape onto a recording surface or scanner. The area of the shadow is measured to calculate the drape coefficient. Main Components of Fabric Drape Tester: - Rotating Support Disc: Holds the fabric. - Light Source: Projects the drape shadow. - Paper or Digital Scanner: Captures the drape outline. - Template: For cutting fabric to standard test size. - Software or Plan meter: Calculates the drape coefficient. Applications of Fabric Drape Tester: - Fashion and apparel design - Fabric development - Quality control in woven, knitted, or nonwoven fabrics Benefits of Fabric Drape Tester:- Quantifies Fabric Flow - Measures drape behavior accurately, crucial for garments and furnishings.
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- Improves Garment Fit and Comfort - Ensures fabrics behave naturally on the body, enhancing wear ability.
- Enhances Product Aesthetics - Prevents stiff or limp fabric choices in fashion, interior, or technical textiles.
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- Supports R&D - Useful in developing new fabrics or finishes to improve drape quality.
- Non-Destructive Testing - Tests fabric without damaging it, allowing for further analysis.
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- Rotating Support Disc - Holds the fabric sample over a smaller disc to create natural drape.
- Standard Sample Size Support - Designed for circular fabric samples, usually 30 cm in diameter.
- Light Projection System - Projects the draped fabric’s shadow onto a screen or recording surface.
- Drape Coefficient Calculation - Measures the shadow area to compute the drape coefficient (percentage of unsupported area covered by the shadow).
- Digital or Manual Options - Available in models with digital image processing or manual plan meter tracing.
- Stable Base and Structure - Ensures consistent and vibration-free testing conditions.
- Sample Templates Provided - For cutting precise, standard-sized fabric specimens.
- User-Friendly Interface - Simple controls for rotation and light alignment.
- Compact and Lab-Ready Design - Fits easily on lab benches and in testing environments.
- Compliance with Testing Standards - Supports BS 5058 and other relevant drape measurement methods.
- Prepare the Fabric Sample - Cut a circular fabric sample, typically 30 cm in diameter, using the provided template.
- Place the Fabric - Center the fabric sample over the smaller support disc (usually 18 cm diameter) on the tester.
- Turn on the Light Source - Illuminate the fabric from above so it casts a shadow onto the recording surface or paper below.
- Capture the Shadow Outline - Trace the shadow manually on paper or capture it digitally, depending on the model.
- Measure the Shadow Area - Use a plan meter (manual) or software (digital) to determine the shadow’s area.
- Calculate Drape Coefficient (DC) - Use the formula:
- Record the Result - Log the drape coefficient to evaluate how stiff or flexible the fabric is.
- Repeat for Accuracy - Test multiple samples and average the results for consistency.

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- Quick and Simple Evaluation - Offers a fast way to assess fabric water repellency without complex setup.
- Standardized Testing- Complies with AATCC 22 and ISO 4920, ensuring globally accepted results.
- Cost-Effective- Low maintenance and no power requirement make it economical for routine lab use.
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- Visual Grading- Easy to interpret using a standard spray rating chart (0 to 100 scale).
- Supports Quality Control - Detects finish degradation or variation in water-repellent treatments.
- Portable and Compact- Lightweight design allows easy use in various lab or field settings.
- Standardized Spray Nozzle - Delivers consistent water spray per AATCC and ISO specifications.
- 45° Specimen Mounting Angle - Ensures uniform test setup for accurate and repeatable results.
- Stainless Steel or Aluminum Frame - Corrosion-resistant and durable for long-term use with water exposure.
- Water Reservoir and Funnel System - Provides precise water volume (usually 250 ml) for each test.
- Graduated Spray Stand- Fixed height (150 mm above specimen) for controlled spray impact.
- Detachable Specimen Holder- Easy loading and removal of fabric samples.
- Compact and Lightweight Design - Portable and convenient for both lab and field testing.
- No Electricity Required - Fully manual operation increases reliability and reduces operating costs.
- Prepare the Sample - Cut fabric to standard size (usually 180 × 180 mm). - Condition the sample if required (21°C, 65% RH for 24 hours).
- Mount the Fabric - Place the fabric on the specimen holder at a 45° angle.
- Fill the Reservoir - Pour 250 ml of distilled water into the upper funnel.
- Start the Test - Release the water through the nozzle; it sprays over the fabric for about 25–30 seconds.
- Inspect the Fabric - After spraying, visually assess the water beading or penetration on the surface.
- Rate the Sample - Compare the fabric’s wetting pattern with the standard spray rating chart: - 100 = No sticking/wetting - 90–50 = Partial wetting - 0 = Complete wetting
- Record the Rating - Document the spray rating for quality control or reporting.
