Yarn Dyeing New project machine

High Speed Hard Winding Machine

  A High Speed Hard Winding Machine is a textile winding machine designed to wind yarns, threads, or fibers onto cones or packages at high speeds with firm tension. It is used to prepare yarn packages for subsequent processes like weaving or knitting.     Purpose of High Speed Hard Winding Machine: - To wind yarn evenly and tightly with controlled tension for storage or further processing.   Key Features of High Speed Hard Winding Machine - High-speed winding for increased productivity. - Precise tension control to avoid yarn breakage or slack. - Automatic package building to maintain uniform shape. - Suitable for various yarn types—cotton, polyester, wool, etc. - User-friendly controls and safety features.   Applications of High Speed Hard Winding Machine: - Textile mills preparing yarn for fabric production. - Quality control labs for winding test samples. - Textile manufacturing units needing uniform yarn packages.   Benefits of High Speed Hard Winding Machine:

1. Increased Productivity - High-speed operation reduces winding time significantly.
2. Consistent Package Quality - Ensures uniform and firm yarn packages ideal for further processing.
3. Reduced Yarn Breakage - Precise tension control minimizes yarn damage during winding.
4. Versatility - Handles different types of yarns including delicate and coarse fibers.

 

5. User-Friendly Operation - Simple controls and automation reduce operator fatigue.
6. Improved Efficiency - Automatic package build-up reduces manual adjustments.
7. Space Saving - Compact design fits well in production lines and labs.

  How to Use High Speed Hard Winding Machine:

1. Set Up the Machine - Switch on the power and check all safety guards.
2. Load Yarn - Thread the yarn through tension guides and eyelets as per the manual.
3. Adjust Tension - Set tension according to yarn type to avoid slack or breakage.
4. Place Empty Cone/Package - Mount the empty cone or package holder securely.

 

5. Start Winding- Press the start button; machine will begin winding at set speed.
6. Monitor the Process - Observe yarn package build-up and make adjustments if necessary.
7. Stop and Remove Package - Once winding is complete, stop the machine and remove the yarn package carefully.
8. Maintenance - Clean the machine regularly and lubricate moving parts as needed.

  Specifications of High Speed Hard Winding Machine: - Winding Speed: Typically 1000 to 3000 RPM (varies by model) - Package Type: Conical or cylindrical yarn packages - Tension Control: Adjustable mechanical or electronic tension system - Drive System: AC motor with variable frequency drive (VFD) for speed control - Power Supply: Usually 220V/380V, 50/60 Hz - Package Weight Capacity: Depends on model, generally up to 2 kg - Machine Size: Compact footprint for space-saving installation - Control Panel: Digital or analog with start/stop and speed adjustment - Safety Features: Emergency stop, yarn break detection, overload protection     Troubleshooting Tips: - Yarn Breakage: - Check and reduce tension; inspect yarn for weak spots. - Clean guides and rollers to remove any debris. - Uneven Winding: - Ensure correct threading path and tension balance. - Adjust package build-up mechanism. - Machine Not Starting: - Check power supply and emergency stop switch. - Verify control panel settings.   - Excessive Noise: - Lubricate moving parts and tighten loose components. - Inspect bearings for wear. - Package Slippage: - Secure cone properly and check tension settings.   Features of High Speed Hard Winding Machine:

1. High-Speed Operation - Capable of winding yarns at fast speeds (up to 3000 RPM) to boost productivity.
2. Precise Tension Control - Adjustable tension mechanism to prevent yarn breakage and ensure tight winding.
3. Automatic Package Formation - Uniform, firm package build-up for consistent yarn quality.
4. Versatile Yarn Compatibility - Suitable for cotton, polyester, wool, and blended yarns.

 

5. User-Friendly Interface - Easy controls with digital or analog panels for speed and tension adjustment.
6. Robust Construction - Durable stainless steel or metal frame for long-term reliability.
7. Safety Features - Includes emergency stop buttons and yarn break sensors.
8. Compact Design - Space-saving structure ideal for labs and production floors.
9. Low Maintenance - Designed for easy cleaning and minimal upkeep.

    high-speed hard winding machine is used to produce hard cone packages for knitting machine, shuttle loom, warping machine and hosiery machine. It is an ideal winding machine for cotton threads, hemp threads and chemical fiber yarns. TECHNICAL PARAMETERS Grooved drum O/D 82mm, lead 2.5 (turns) ×147, angle: 0° Take-up tubes Cylindrical or cone with conicity of 3°30′, 4 °20′ Bobbin length Standard 170mm, customized range: 170-280mm Yarn length control Electronically set the winding yarn length up to 999999m according to the final package. Electric waxing device (optional) Square wax piece is used for uniform waxing, a set per spindle Slow start Ensures a slow and stable start to improve the winding quality. Counterweight yarn brake Prevent the yarn from shaking during the feeding to provide suitable winding tension. Electronic tensioner Tension plate Number of spindles per section 12 per section Number of spindles, max. 120 Drive Individual variable frequency motor per spindle Max. winding linear speed 1100 m/min, individually controlled per section, frequency control Traverse Standard: 147mm Creel balancer Winding tension is controlled by a spring balancer Yarn detector Photoelectric sensor Package diameter Max. 280mm Start/Stop Membrane switch control, touch screen Vertical anti-patterning device Computer controlled Vacuum cleaner/blower Optional, 1100W (cleaning power) Power consumption 60W/spindle (at the highest speed), including the power of cleaner motor Power supply 3-phase 380V 10%, 50/60Hz, 220V, 440V Weight (12 spindles) 350kg Dimension (12 spindles) 2250mm (L)×1100mm(W)×1400mm(H) Cleaner weight 132 kg, depending on the number of spindles Weight and dimension of the electricity box 45kg, 700mm(L)×300mm(W)×1320mm(H)   FUNCTIONS The winding speed can be set and controlled automatically by the computer, offering a maximum speed of 1100 m/min. Advanced yarn cleaning, tension device and photoelectric yarn detector avoids the yarn loop. Accurate and sensitive speed controller ensures even and consistent winding length (weight). Electrically rotary waxing ensures the waxing quantity and uniformity.