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Thread Cone Winding Machine

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Thread Cone Winding Machine
Thread Cone Winding Machine

Thread Cone Winding Machine

  A Thread Cone Winding Machine is a textile winding device used to wind sewing thread or yarn uniformly onto cones. It prepares thread packages for use in sewing, embroidery, or further textile processing.   Purpose of Thread Cone Winding Machine: - Converts yarn from hanks, bobbins, or spools into cone form for better handling and usage in production.   Key Functions of Thread Cone Winding Machine: - Winding with controlled tension and speed - Forming cones with precise shape and density - Ensuring smooth yarn feeding without breaks   Applications of Thread Cone Winding Machine: - Sewing thread manufacturing - Embroidery thread preparation - Yarn rewinding in textile mills - Packaging of dyed yarns   Benefits of Thread Cone Winding Machine:
  1. Efficient Yarn Packaging - Speeds up the process of preparing thread for sewing or embroidery.
  2. Uniform Cone Formation - Ensures consistent cone shape and tension for smooth downstream use.
  3. Reduces Thread Breakage - Controlled tension and smooth guiding minimize thread damage.
  4. Time & Labor saving- Automates winding, reducing manual effort and increasing productivity.
 
  1. Improves Thread Quality - Removes loose fibers and irregularities during winding.
  2. Supports Multiple Yarn Types - Compatible with cotton, polyester, silk, and blended threads.
  Features of Thread Cone Winding Machine:
  1. Adjustable Winding Speed - Variable speed control for different thread types.
  2. Thread Tension Control System - Maintains consistent tension for smooth winding.
  3. Auto Stop Mechanism - Stops automatically when cone is full or thread breaks.
  4. Multiple Spindle Options - Single or multi-spindle designs for higher output.
 
  1. Traverse Mechanism - Ensures even layering of thread across the cone.
  2. Compact & Durable Build - Space-saving, long-lasting structure for industrial use.
  How to Use Thread Cone Winding Machine:
  1. Set Up the Machine - Turn on the power and check all safety covers and switches.
  2. Load the Yarn Source - Place the yarn hank, bobbin, or spool on the supply holder.
  3. Mount the Empty Cone - Fix an empty cone securely onto the spindle.
 
  1. Thread the Machine - Guide the thread through tension disks, guides, and eyelets as per the machine path.
  2. Adjust Settings - Set the desired winding speed and tension based on thread type.
  3. Start the Machine - Press the start button; the thread begins winding onto the cone.
  4. Monitor the Process - Ensure even winding and tension; adjust traverse if needed.
 
  1. Auto-Stop or Manual Stop - The machine will stop automatically if the cone is full or thread breaks.
- You can also stop it manually once the cone reaches the desired size.
  1. Remove the Cone - Carefully remove the finished cone and load a new one if needed.
  2. Clean and Shut Down - Turn off the machine and clean any thread residue after use.
  Safety Tips for Thread Cone Winding Machine:
  1. Always Use Safety Guards - Ensure all protective covers are in place before operation.
  2. Avoid Loose Clothing - Prevent thread or moving parts from catching clothes or jewelry.
  3. Power Off Before Maintenance - Always turn off the machine before threading, cleaning, or adjustments.
 
  1. Check Thread Path - Use correct threading to prevent sudden breakage or tangling.
  2. Don’t Overload the Cone - Stop the machine once the cone is adequately filled to avoid jamming.
  3. Keep Area Clean - Remove lint and thread waste regularly to prevent fire hazards or machine faults.
  Basic Maintenance Steps:
  1. Daily Cleaning - Wipe dust and thread particles from guides, spindles, and tension parts.
  2. Lubrication - Oil moving parts (as per manual) weekly to reduce wear.
  3. Check Tension Settings - Inspect and calibrate tension mechanisms for consistent winding.
  4. Inspect Belts and Motors - Look for wear or looseness in drive belts and check motor sound regularly.
  5. Replace Worn Parts Promptly - Replace traverse mechanisms, springs, or tension disks if worn out.
    Lab Winding Machine is used in lab spinning procedure and lab cop dyeing. It is suitable for education, R&D, widely used in lab.Follows are features of lab cone winder: It can wind the spun yarn from bobbin plastic tube to cone tube. It is suitable for soft winding & hard winding. It supports uniform control for all the spindles and individual control for each spindle. The uniform control is through touch panel and the individual control is through microcontroller. Driven by brushless DC motor; The winding speed can be adjusted; Each spindle has auto-stop function when yarn breaks; Mini-type design, easy to clean, set and maintain.   Application Of Lab Cone Winding Machine Lab cone winding machine is used to twine yarn to the line pipe. It is very helpful for education and research institute etc. Particularly, for yarn dyeing, if the bobbin yarn is purchased from market, customer must use loose winding machine to wind the yarn. After the yarn become loose, it can be used for dyeing; after dyeing, if customer want to sell the bobbin yarn to market, tight winding machine must be used to make the bobbin yarn tight, then it can be sold to market. Our lab cone winding machine with normal four spindles having two positions for loose winding and the other two positions for tight winding is essential if customer need to wind the yarn.
Thread Cone Winding Machine

Thread Cone Winding Machine

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