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Laboratory tenter
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Laboratory Tenter
laboratory mini tenter
A Laboratory Tenter (or Lab Stenter) is a small-scale version of an industrial tenter machine used in textile finishing. It is designed for heat-setting, drying, and finishing of fabric samples under controlled conditions in textile testing labs or R&D departments.
Key Features:
- Heat-Setting and Drying – Simulates the process of setting fabric dimensions and applying finishes using controlled temperature and tension.
- Fabric Width Control – Uses clips or pins on chains or rails to hold fabric edges and stretch them to desired width, just like in full-size tenters.
- Adjustable Temperature and Speed – Digital controls allow precise setting of drying/curing temperature and conveyor speed to match production conditions.
- Compact Design – Bench-top or floor-standing units suitable for labs with limited space.
- Transparent Viewing Chamber – Allows visual inspection of fabric behavior during processing.
- Versatile Application Range – Can process woven, knitted, and nonwoven fabrics of various compositions (cotton, polyester, blends, etc.).
Applications:
– Heat-setting of synthetic fabrics like polyester.
– Drying after dyeing, printing, or chemical treatment.
Dimensional stability testing (shrinkage/elongation).
– Finish evaluation (e.g., softness, stiffness, water repellency).
– Process optimization before bulk production.
Benefits of Laboratory Tenter:
- Accurate Simulation of Production – Replicates industrial finishing processes for reliable lab-scale testing and development.
- Improves Fabric Quality- Allows precise control of heat and tension, optimizing fabric properties like shrinkage, dimensional stability, and hand feel.
- Cost-Effective – Enables process trials and fabric development without using full-scale production equipment.
- Speeds Up R&D – Facilitates quick testing and adjustment of settings for new fabric styles or finishes.
- Versatile Applications – Suitable for drying, heat-setting, finishing, and evaluating different types of fabrics and treatments.
- Space-Efficient – Compact design fits easily into textile labs or sample rooms.
- Energy Efficient- Uses less power than industrial machines, ideal for small-scale and repeated testing.
- Process Control and Reproducibility- Digital controls ensure consistent and repeatable results, aiding in quality assurance and product development.
- Enhances Safety – Built with lab use in mind, featuring insulation and safety systems to protect users.
Features of Laboratory Tenter:
- Precise Temperature Control – Digital temperature setting (typically up to 220–250°C) for accurate heat-setting and drying.
- Adjustable Fabric Width – Equipped with clip or pin chains to hold and stretch fabric across the width, simulating real stentering.
- Variable Conveyor or Chain Speed- Adjustable speed to control fabric dwell time during processing.
- Compact and Lab-Friendly Design – Designed for bench-top or small floor space use in textile labs.
- Transparent Chamber Window – Allows monitoring of fabric behavior during treatment.
- Digital Display and Control Panel – Easy operation for setting temperature, speed, and time.
- Uniform Heat Distribution- Ensures even treatment across the fabric width for accurate testing.
- Stainless Steel Construction – Durable, corrosion-resistant body for long-term use at high temperatures.
- Safety Features – Includes over-temperature protection, insulated body, and emergency stop functions.
- Sample Versatility – Suitable for various fabric types (woven, knit, synthetic, blends) and lab finishing tasks.
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Continuous Tenter Laboratory tenter
laboratory mini tenter
Used for continuous drying, curing , and thermo setting process ,
etc .Instead of tradition oven, can output sample more quick and flat,
save a lot of time and increase efficiency. adjustable of feeding & setting separately .
Simulating the production onsite to continuous drying.
Laboratory Dyeing and Finishing Machine
Laboratory tenter Continuous Tenter Machine Dunlin price in Bangladesh
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- Programmable Logic Control (PLC): - Allows operators to set and automate dyeing programs for different fabrics and dye types. - Supports multiple recipes or programs for different batches.
- Real-Time Monitoring and Feedback: - Monitors parameters like temperature, fabric rotation, bath circulation, and timing. - Provides real-time data and alarms for deviations.
- Touchscreen Interface / HMI (Human Machine Interface): - User-friendly interface for configuring and monitoring processes. - Multi-language support and graphical display of process curves.
- Data Logging and Traceability: - Records process data for quality control and traceability.
- Energy Efficiency Optimization: - Manages IR heater output to reduce energy usage. - Often includes features for auto shut-off or idle mode.
- Safety Features: - Includes emergency stop, over-temperature protection, and fault detection systems. 8. Connectivity: - Modern controllers may support Ethernet, Modbus, or other industrial communication protocols for integration into factory automation systems.
- Improved Dyeing Accuracy and Consistency
- Enhanced Energy Efficiency- Infrared heating is more energy-efficient than traditional heating methods.- The controller optimizes energy use by adjusting the IR output based on process needs, reducing overall energy consumption.
- Time Savings- Faster heating and cooling cycles due to infrared technology.- Automated processes reduce manual intervention and cycle times. 4. Better Process Control- Programmable dyeing cycles and precise control over each stage (heating, dyeing, rinsing, cooling).- Real-time monitoring and adjustments improve reliability.
- Reduced Water and Chemical Usage- More efficient dye penetration and fixation mean less water and fewer chemicals are needed for reprocessing or corrections.6. Lower Operational Costs
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Laboratory Padder
Laboratory Padder
Mini Lab Dyeing Padder
- Adjustable Rollers - The fabric is passed through two or more rollers to apply even pressure and squeeze out excess solution, ensuring uniform chemical or dye application.
- Variable Pressure Control - Allows adjustment of roller pressure for different fabric types and chemical formulations, ensuring optimal penetration without damage.
- Solution Bath - Holds the liquid (e.g., dye, finish, or other chemical treatments) in a bath through which the fabric is dipped before passing through the rollers.
- Fabric Speed Control - Adjustable conveyor speed allows for control over the time the fabric spends in contact with the liquid solution, affecting the degree of treatment.
- Digital Control Panel - Provides easy adjustment of pressure, speed, and solution volume to ensure precise and reproducible results.
- Compact Design - Smaller, lab-scale version of industrial padders, ideal for research, development, and small-scale testing.
- Safety Features - Safety guards, emergency stops, and proper handling mechanisms to prevent accidents during operation.
- Precise Application of Chemicals - Provides uniform and controlled application of dyes, finishes, and other chemicals, ensuring consistent results.
- Small-Scale Testing - Ideal for small sample testing, allowing for fabric treatment without needing full-scale production equipment.
- Versatile Use - Suitable for dyeing, finishing, and applying various chemical treatments, making it a flexible tool for R&D labs.
- Cost-Effective - Reduces the need for large-scale machinery and the associated costs, while providing reliable results for small batches.
- Controlled Fabric Treatment - Offers adjustable pressure, speed, and solution concentration, enabling fine-tuned processing for different fabric types and applications.
- Accelerates Development - Speeds up the testing and development of new products or finishes, improving time-to-market for textile manufacturers.
- Energy Efficient - Consumes less energy compared to larger, industrial-scale machines, making it suitable for lab use.
- Compact and Space-Saving - Designed for laboratory environments with limited space, without compromising on functionality.
- Reproducible Results - Ensures consistent application of treatments across multiple samples, aiding in accurate testing and comparison.
- Adjustable Roller Pressure - Allows precise control over the pressure applied to the fabric, ensuring uniform chemical or dye application.
- Variable Speed Control - Adjustable conveyor speed for controlling the time the fabric spends in the solution bath, influencing the absorption rate.
- Solution Bath - Holds dye, chemicals, or finishes, and the fabric passes through this bath before moving to the rollers.
- Digital Control Panel - Easy-to-use interface for setting and adjusting parameters like speed, pressure, and solution concentration.
- Compact and Lab-Friendly Design - Designed for smaller, space-efficient use in textile labs, allowing for small sample testing.
- Roller Gap Adjustment - Allows for fine-tuning of the gap between rollers to regulate the amount of solution squeezed out of the fabric.
- Stainless Steel Construction - Durable and resistant to corrosion from the chemicals used in textile treatments.
- Safety Mechanisms - Includes safety guards, emergency stops, and user protection features during operation.
- Even and Controlled Application - Ensures even distribution of treatments (dye, finish, etc.) on fabric with minimal waste.
- Versatility in Application - Can be used for a wide range of textiles and treatments, including dyeing, softening, flame-retardant treatments, etc.
- Prepare the Fabric Sample - Cut the fabric sample to the required size for the experiment. Ensure it’s clean and free of any debris.
- Prepare the Solution - Mix the dye, chemical, or finish solution according to the desired concentration and the fabric's needs. Ensure that the solution is homogeneous.
- Set the Parameters - Pressure: Adjust the roller pressure based on the fabric type. Different fabrics require different pressure levels to ensure uniform application. - Speed: Set the fabric conveyor speed depending on the desired treatment time (longer exposure for deeper treatment).
- Load the Fabric into the Machine - Place the fabric carefully into the machine. The fabric should go through the solution bath and then pass between the rollers.
- Start the Machine - Turn on the machine and allow the fabric to pass through the rollers. The solution will be evenly applied to the fabric as it moves through the bath and is squeezed by the rollers.
- Monitor the Process - Keep an eye on the fabric to ensure it is being treated uniformly and there are no blockages or fabric jams.
- Unload the Fabric - Once the fabric has been treated, carefully remove it from the machine. Inspect for even application of the solution and any excess liquid.
- Dry or Process Further - Depending on the treatment, proceed with further steps such as drying, heat setting, or curing, as required by the experiment or process.
Mini Lab Dyeing Padder
Fabric flame retardant tester
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- Sample Preparation: A fabric specimen is cut to specified dimensions and conditioned as per standard requirements.
- Mounting: The sample is mounted vertically or at a specified angle in the testing chamber.
- Ignition: A controlled flame is applied to the fabric for a predetermined time.
- Observation: The tester records ignition time, flame spread, after-flame time, and afterglow time.
- Evaluation: Results are compared against standard criteria to determine compliance.
- Prepare the Sample
- Mount the Sample
- Set Up the Burner Position the burner at the required angle (usually 90° for vertical tests).
- Ignite the Flame - Apply the flame to the bottom edge of the fabric for 12 seconds.
- Observe and Measure - Start timing when flame is applied.
- Record the Results
- Compare with Standards
burning of flammable textile materials after ignition.
(specific ignition nozzles and sample holders can be customized to meet multiple criteria).
Related standards
GB/T14644 ASTM D1230 CFR1610 etc.
Technical parameters
1. The spread of time:0 ~ 999.9S resolution 0.1S
2. The temperature inside the box shows:Room temperature -99 degrees C resolution 1 c
3. Igniting time:1S
4. Type of igniter:4 1/2 syringe
5. Sample clip size:Outer frame:204mm * 78mm inner frame:152mm×38mm
6. Distance from the top of the igniter to the sample surface:8mm
7. Studio size and outline size
Studio size:370mm×220mm×350mm
Outline size:375mm×245mm×478mm
8. Power supply:AC220V 50Hz 20W
9. Weight:18Kg
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- High Temperature Capability - Operates up to 140°C or more, ideal for disperse dyeing of polyester which requires elevated temperatures.
- Glycerin as Heat Transfer Medium - Glycerin allows for precise and uniform heating beyond the boiling point of water, without pressure buildup as in steam-based systems.
- Small Sample Dyeing - Used for lab-scale dyeing of fabric or yarn samples (commonly 5–10 g per tube), useful in R&D or color matching.
- Multiple Sample Capacity - Usually has multiple dyeing tubes/chambers for simultaneous dyeing of several samples under identical conditions.
- Accurate Temperature and Time Control - Digital or microprocessor-based controllers regulate temperature, heating rate, and timing precisely.
- Uniform Dyeing - Ensures even dye penetration due to consistent heat distribution and controlled rotation or agitation.
- Energy Efficient Glycerin’s heat retention reduces energy consumption compared to steam systems.
- Compact and Durable Design - Bench-top design, made from stainless steel and heat-resistant components for long life and lab use.
- Uniform Heating with Glycerin - Glycerin provides consistent heat transfer, ensuring even dye uptake and minimizing shade variation.
- Energy Efficient- Glycerin retains heat longer, reducing energy consumption compared to traditional steam-based dyeing.
- Accurate Process Control - Precise temperature and time control enhance reproducibility and dyeing consistency.
- Ideal for Lab and Sample Work - Perfect for R&D, shade matching, and recipe development with small fabric or yarn samples.
- Multi-Sample Dyeing - Allows multiple samples to be dyed simultaneously under identical conditions, saving time and effort.
- Compact and Safe - Bench-top design fits in laboratories and is safer than high-pressure steam systems.
- Low Maintenance - Simplified operation and fewer mechanical parts compared to steam-based systems lower upkeep needs.
- Faster Dyeing Cycles- Glycerin heats and cools quickly, reducing overall dyeing time.
- High-Temperature Operation - Capable of dyeing up to 140–150°C, suitable for synthetic fibers like polyester.
- Glycerin as Heat Medium - Uses glycerin for uniform, efficient heat transfer without generating high steam pressure.
- Multiple Dyeing Chambers - Usually equipped with 6–24 tubes for simultaneous multi-sample dyeing under identical conditions.
- Digital Temperature Controller- Offers precise control of temperature, time, and heating rate with programmable settings.
- Compact and Lab-Friendly Design - Bench-top model, easy to operate in laboratory environments with limited space.
- Stainless Steel Construction - Corrosion-resistant and durable for long-term, high-temperature operation.
- Safety Features - Includes over-temperature protection and thermal insulation to prevent heat loss and ensure operator safety.
- Agitation or Sample Rotation- Some models offer rotation or agitation for uniform dye penetration.
- Energy Efficient Heating - Glycerin’s heat retention improves energy efficiency over water- or steam-based systems.
- Low Maintenance - Simplified mechanical system reduces the need for frequent servicing.
Bursting strength tester
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true burst
- Available with automatic test strip feeder Measurements are simple to make with the Mullen type Bursting Strength Tester. Fast automatic measurements Measurement starts automatically once a test piece has been placed in the measuring gap. The clamping foot descends, and a bursting strength measurement is made.
- Bursting pressure can reach up to 1.2MPa 5. The maximum burst and expansion degree can reach 70mm. 6. Strengthen the lighting system on the test surface. 7. The main aerodynamic force helps to clamp the sample system. 8. A variety of test areas are available, and the switching is easy.
- A variety of unit conversions between Chinese and English. 10. Reliable anti-pinch safety protection design. [Technical parameter]: 1. Test range: (0～1)Mpa (the range above 1Mpa needs to be customized) 2. The minimum graduation value: 0.0001Mpa 3. Pressurization mode: direct pressurization, timing pressurization, and expansion degree pressurization.
Oscillation type water bath Dyeing Machine
Oscillation Type Water Bath Dyeing Machine
water bath/Shaker bath Dyeing machine
- Oscillating Mechanism - Provides back-and-forth movement of beakers for uniform dye penetration and sample agitation.
- Multiple Beaker Capacity - Supports dyeing of 12–24 samples simultaneously, ideal for comparative lab testing.
- Digital Temperature Control - Maintains precise water bath temperature (typically up to 99°C), essential for consistent dyeing.
- Variable Oscillation Speed - Adjustable speed settings (e.g., 50–200 cycles/min) to suit different materials and processes.
- Programmable Settings - Allows setting of temperature, time, and speed for repeatable and automated dyeing cycles.
- Stainless Steel Construction - Corrosion-resistant frame and bath for durability in chemical environments.
- Beaker Safety Holders - Secure placement of beakers to prevent spills and maintain consistent treatment.
- Compact Design - Lab-friendly size for easy integration into research and quality control spaces.
- Low Liquor Ratio Operation - Efficient dyeing using minimal dye bath volume (e.g., 1:5 to 1:20), reducing chemical and water use.
- Quiet and Stable Performance
water bath/Shaker bath Dyeing machine
Stretch Recovery Tester Static Method
Stretch Recovery Tester Static Method
Stretch Recovery Tester
- A sample is stretched to a predetermined extension or force.
- The stretch is maintained for a set period.
- After removing the load, the recovery (return to original length) is measured after a fixed time.
- The fabric sample is clamped and stretched to a specific length or force.
- It’s held for a fixed duration (e.g., 1–5 minutes).
- The tension is released, and the sample is allowed to recover.
- The recovered length is measured after a set time.
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Laboratory mini stenter Dryer
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Automatic fixing Dryer
- Controlled Heating System
- Adjustable Fabric Width
- Variable Speed Conveyor - Allows control over fabric dwell time for drying or heat-setting.
- Compact and Bench-Top Design - Space-saving design ideal for textile labs and R&D units.
- Digital Controls - Easy-to-use digital interface for setting temperature, conveyor speed, and process time.
- Transparent Viewing Window - Allows operators to monitor fabric movement and drying visually.
- Low Energy Consumption - Designed for lab use, consuming less power than industrial models.
- Accurate Simulation of Production - Mimics industrial stenter conditions on a lab scale, ideal for pre-production testing and R&D.
- Cost-Effective Testing - Enables testing and fabric finishing without the high cost or space requirements of full-scale machines.
- Energy Efficient - Consumes less power compared to large stenters, making it economical for small-scale or frequent use.
- Precise Control - Offers accurate control of temperature, speed, and fabric tension, ensuring consistent results.
- Space-Saving Design - Compact and bench-top friendly, perfect for laboratories with limited space.
- Multiple Applications - Useful for drying, heat-setting, shrinkage testing, and evaluating chemical finishes.
- Faster Development Cycles - Speeds up new product development by allowing rapid sample testing and adjustments.
- Improved Fabric Quality - Helps optimize finishing parameters for better dimensional stability, hand feel, and appearance.
- Safe and User-Friendly- Designed with lab safety in mind, including temperature safety controls and easy operation.
- Compact Bench-Top Design - Ideal for laboratory use with limited space requirements.
- Adjustable Temperature Control - Precise heating (usually up to 220–250°C) with digital controllers for accurate processing.
- Variable Conveyor Speed- Allows adjustment of fabric dwell time for different drying or heat-setting needs.
- Width Adjustment Mechanism - Equipped with clips or pins to stretch and fix fabric width-wise, simulating industrial stenter conditions.
- Transparent Viewing Window - Enables visual monitoring of fabric movement and drying inside the chamber.
- Digital Display Panel- Easy-to-use interface for setting and monitoring temperature, speed, and time.
- Stainless Steel Construction- Durable and corrosion-resistant for long-term use at high temperatures.
- Uniform Heat Distribution- Ensures consistent fabric treatment across the width.
- Safety Features- Over-temperature protection and insulated body for operator safety.
- Versatile Applications - Suitable for drying, heat-setting, shrinkage testing, and chemical finish evaluations.
