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Hydraulic GSM Cutter
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Hydraulic GSM Cutter
Hydraulic GSM Cutter
A Hydraulic GSM Cutter is a precision instrument used to cut circular fabric samples for GSM (Grams per Square Meter) testing. It uses hydraulic pressure to ensure clean, uniform cuts through multiple fabric layers, making it ideal for high-throughput or thicker materials.
Purpose of Hydraulic GSM Cutter:
– To prepare accurate circular samples (usually 100 cm² area) for determining fabric weight in GSM.
– Used widely in textile testing labs for quality control and consistency.
Working Principle of Hydraulic GSM Cutter:
– Fabric is placed on a cutting pad.
– The cutter, equipped with a sharp circular blade, is hydraulically pressed down on the fabric.
– The cut sample is then weighed to calculate GSM using a formula or GSM scale.
Applications of Hydraulic GSM Cutter:
– Suitable for woven, knitted, and nonwoven fabrics.
– Used in textile mills, labs, and R&D centers.
Benefits of Hydraulic GSM Cutter:
- High Cutting Precision – Ensures consistent and accurate fabric sample size for reliable GSM results.
- Effortless Operation- Hydraulic action reduces manual effort and operator fatigue.
- Ideal for Thick or Multi-Layer Fabrics – Cuts through dense or multiple fabric layers cleanly.
- Time-Saving – Speeds up the sample preparation process, especially for high-volume testing.
- Improves Test Accuracy – Uniform samples help eliminate errors in GSM calculation.
- Durable and Long-Lasting – Robust construction ensures stability and extended service life.
- Safety Enhancement – Reduces risk of injury compared to manual rotary cutters.
- Consistent Pressure Application – Hydraulic mechanism maintains steady force for each cut.
Features of Hydraulic GSM Cutter:
- Hydraulic Press Mechanism – Applies consistent and strong pressure for clean, even cuts.
- Standard Cutting Die (100 cm²) – Produces fabric samples suitable for GSM testing with standard area.
- Heavy-Duty Construction – Built with robust metal frame for long-term lab or industrial use.
- Sharp Stainless Steel Blades – Durable and replaceable blades ensure smooth, precise cuts.
- Cutting Pad Included – Comes with a rubber or nylon base to protect blades and ensure clean edges.
- Simple Lever or Button Operation – Easy to use with minimal training required.
- Non-slip Base – Provides stability during operation for safe, accurate cutting.
- Supports Various Fabric Types
– Suitable for woven, knitted, nonwoven, technical textiles, and coated fabrics.
How to Use Hydraulic GSM Cutter:
- Place the Cutting Pad – Lay the rubber or nylon cutting pad on a flat surface.
- Position the Fabric – Place the fabric sample flat and smooth on the cutting pad.
- Align the Cutter – Position the GSM cutter die over the desired area of the fabric.
- Activate Hydraulic Press – Pull the lever or press the button to apply hydraulic pressure and cut the sample.
- Remove the Sample – Lift the cutter and carefully take out the circular fabric piece (usually 100 cm²).
- Weigh the Sample – Place the cut sample on a precision balance or GSM scale to determine weight.
- Calculate GSM – Multiply the sample weight (in grams) by 100 to get GSM.
GSM Formula (Grams per Square Meter):
GSM is used to measure the weight of fabric and indicates its thickness and quality.
Formula:
GSM = (Sample Weight in grams × 10000) / Sample Area in cm²
For standard cutters that cut 100 cm² samples:
GSM = Sample Weight (in grams) × 100
Example:
– If a 100 cm² fabric sample weighs 1.5 grams:
GSM = 1.5 × 100 = 150 GSM
Hydraulic GSM Cutter
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- Adjustable Stretch Range - Allows setting stretch levels (e.g., 0–100%) to simulate real-life fabric use.
- High-Cycle Capability - Supports up to millions of stretch-relax cycles for long-term fatigue analysis.
- Touch Screen Control - 7-inch color display for easy setup, monitoring, and data entry.
- Servo Motor Driven - Ensures precise and smooth linear motion during testing.
- Customizable Speed - Adjustable test speed (e.g., up to 40 cycles per minute) based on test requirements.
- Multi-Sample Testing - Some models allow testing multiple specimens simultaneously.
- Cycle Counter with Alarm - Built-in counter with programmable stop after preset cycles and auto-alert feature.
- Durable Construction - Robust metal frame suitable for continuous testing in lab environments.
- Standard Compliance - Designed to follow standards like GB/T 37635 for elastic fabric testing.
- Prepare the Sample
- Mount the Sample - Secure both ends of the fabric in the upper and lower clamps.
- Set Test Parameters
- Start the Test - Press start on the touch screen interface. - The machine will cyclically stretch and release the sample.
- Monitor Progress - Observe operation or let it run automatically.
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- Record and Compare Results - Compare with initial measurements or standard performance criteria.
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Brand : DUNLIN
Origin : TAIWAN Measuring Range : 0mm ~ 10mm
Accuracy : 0.01mm
Deep Throat Range : 120mm
Dimension : ( 195 × 130 × 25 ) mm
Benefits
High Durability – Since analog thickness gauges do not rely on electronic circuits, they are more durable and resistant to environmental factors such as dust and moisture.
No Power Requirement – These gauges operate mechanically, eliminating the need for batteries or power sources.
Cost-Effective – Analog meters are generally more affordable compared to digital alternatives while still providing precise measurements.
Ease of Use – Simple mechanical operation ensures that even non-technical users can easily measure thickness.
Reliable Performance – Analog thickness gauges provide consistent and accurate readings without the risk of software malfunctions.
Advantages
Immediate Readings – No waiting time for booting or calibration, providing instant measurement results.
Long-Lasting Accuracy – These devices do not suffer from battery drainage or electronic failures, ensuring accuracy over long periods.
Lightweight and Portable – Many analog thickness gauge meters are compact and easy to carry, making them convenient for on-the-go use.
Wide Material Compatibility – Suitable for measuring the thickness of metals, textiles, paper, and various industrial materials.
Minimal Maintenance – Without electronic parts, maintenance requirements are significantly reduced.
Applications
Manufacturing Industry – Used in quality control to ensure material thickness meets specified standards.
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Metalworking and Fabrication – Used to measure sheet metal and pipe thickness to maintain precision in production.
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Random Tumble Pilling Tester
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- Multiple Test Chambers - Typically comes with 2 or 4 cork-lined chambers for simultaneous testing of multiple fabric samples.
- High-Speed Rotating Impellers - Impellers rotate at around 1200 rpm to create intense, random tumbling motion.
- Compressed Air System - Ensures continuous fabric movement and realistic simulation of wear.
- Digital Timer- Allows precise setting of test duration with easy-to-read display.
- Viewing Windows- Transparent chamber doors for monitoring fabric movement during testing.
- Standard Compliant Design- Meets ASTM D3512, ISO 12945-3, GB/T 4802.4 and other major standards.
- Robust Construction- Durable materials and components designed for long-term laboratory use.
- Easy Sample Handling - Quick-open chamber lids and simple sample placement process.
- Compact Footprint- Saves space in laboratory environments.
- Prepare Samples- Cut fabric into standard-sized specimens (usually circular or rectangular per ASTM/ISO specs)- Condition samples as per the standard (usually 24 hrs at 21°C, 65% RH).
- Load the Chambers - Place each sample into a cork-lined test chamber. - Add a small piece of gray cotton backing fabric if required by the method.
- Set Parameters - Adjust compressed air pressure (typically 14–21 kPa or 2–3 psi).
- Start the Test- Close the chamber doors and press start. - Impellers rotate, tumbling the samples randomly with air flow.
- Stop and Unload - Once the timer ends, remove the samples carefully.
- Evaluate Pilling - Compare the tested samples to standard pilling rating photographs or scales.
- Record Results - Document the pilling grades and any observations.
[Scope of application]:
It is used to test the fuzzing and pilling
performance of the fabric under the condition of
free rolling and friction in the drum.
[Related standards]:
GB/T4802.4 (Standard Drafting Unit)
ISO12945.3, ASTM D3512, ASTM D1375, DIN 53867, ISO 12945-3, JIS L1076, etc.
[Technical parameter]:
1. Number of boxes: 4
2. Roller specifications: diameter (146±1.0) mm, depth (152.4±1.0) mm;
3. Lining material: polychloroprene lining thickness (3.2±0.4) mm. , Hardness (60～70)
IRHD;
4. Impeller specifications: φ12.7 mm×120.6 mm;
5. Plastic blade specifications: 10 mm×65 mm;
6. Rotation speed: 1～2400 rpm can be set freely
7. Working pressure: 14kPa～21kPa;
8. Time counting: (1～999) min.
9. Power supply: AC220V±10% 50Hz 80W
10. Appearance: (480×400×680)mm
11. Weight: 40kg
[Standard accessories]
Items and specifications Qty. Note
Fuse 2 3A
Main machine 1
Power cable 1
Air tube 1 Φ8mm
Grey cotton sliver 4
Cork lining 4
Rating sample photo 1
White glue 1
Laboratory mini stenter Dryer
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Automatic fixing Dryer
- Controlled Heating System
- Adjustable Fabric Width
- Variable Speed Conveyor - Allows control over fabric dwell time for drying or heat-setting.
- Compact and Bench-Top Design - Space-saving design ideal for textile labs and R&D units.
- Digital Controls - Easy-to-use digital interface for setting temperature, conveyor speed, and process time.
- Transparent Viewing Window - Allows operators to monitor fabric movement and drying visually.
- Low Energy Consumption - Designed for lab use, consuming less power than industrial models.
- Accurate Simulation of Production - Mimics industrial stenter conditions on a lab scale, ideal for pre-production testing and R&D.
- Cost-Effective Testing - Enables testing and fabric finishing without the high cost or space requirements of full-scale machines.
- Energy Efficient - Consumes less power compared to large stenters, making it economical for small-scale or frequent use.
- Precise Control - Offers accurate control of temperature, speed, and fabric tension, ensuring consistent results.
- Space-Saving Design - Compact and bench-top friendly, perfect for laboratories with limited space.
- Multiple Applications - Useful for drying, heat-setting, shrinkage testing, and evaluating chemical finishes.
- Faster Development Cycles - Speeds up new product development by allowing rapid sample testing and adjustments.
- Improved Fabric Quality - Helps optimize finishing parameters for better dimensional stability, hand feel, and appearance.
- Safe and User-Friendly- Designed with lab safety in mind, including temperature safety controls and easy operation.
- Compact Bench-Top Design - Ideal for laboratory use with limited space requirements.
- Adjustable Temperature Control - Precise heating (usually up to 220–250°C) with digital controllers for accurate processing.
- Variable Conveyor Speed- Allows adjustment of fabric dwell time for different drying or heat-setting needs.
- Width Adjustment Mechanism - Equipped with clips or pins to stretch and fix fabric width-wise, simulating industrial stenter conditions.
- Transparent Viewing Window - Enables visual monitoring of fabric movement and drying inside the chamber.
- Digital Display Panel- Easy-to-use interface for setting and monitoring temperature, speed, and time.
- Stainless Steel Construction- Durable and corrosion-resistant for long-term use at high temperatures.
- Uniform Heat Distribution- Ensures consistent fabric treatment across the width.
- Safety Features- Over-temperature protection and insulated body for operator safety.
- Versatile Applications - Suitable for drying, heat-setting, shrinkage testing, and chemical finish evaluations.
Gray scale
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Gray Scale
- Gray Scale for Color Change - Compares the original and tested sample to measure color fading or alteration.
- Gray Scale for Staining - Compares a white adjacent fabric (before and after testing) to assess color transfer or staining.
- Standardized Evaluation - Provides a consistent and objective way to assess color change or staining.
- Simple and Quick to Use - Enables rapid visual comparison during fabric testing.
- Widely Accepted - Complies with international standards (ISO, AATCC) for color fastness grading.
- Cost-Effective Tool - Inexpensive yet essential for reliable quality control in textiles.
- Enhances Quality Assurance - Helps detect dyeing or printing issues before bulk production.
- Supports Multiple Tests - Used for evaluating wash fastness, rubbing fastness, perspiration, light exposure, and more.
- Portable and Durable - Easy to carry and long-lasting with proper care.
- Dual Type Availability - Comes in two types: for Color Change and for Staining.
- 5-Point Grading System - Grades from 1 (poor) to 5 (excellent), with half-step intervals like 4–5, 3–4.
- Standardized Grey Chips - Includes contrasting grey color pairs to match fabric changes accurately.
- Compact Design - Small, portable card or booklet format for easy lab and field use.
- Durable Material - Made from stable, fade-resistant plastic or cardboard for long-term use.
- Compliance with Standards - Follows ISO 105-A02 (Color Change) and ISO 105-A03 (Staining) norms.
- Easy Visual Comparison - Designed for quick side-by-side assessment of fabric before and after testing.
- Place the Samples - Lay the untested (original) and tested fabric side by side (for color change)
- Match Against Gray Scale Chips - Visually compare the difference between the samples and find the closest matching gray pair on the scale.
- Assign a Grade
- Record the Result - Note the grade in your test report as per the test method (e.g., ISO 105).
- Store Properly - Keep the gray scale away from light and moisture to avoid fading.
- Features :
- Dual Type Availability - Comes in two types: for Color Change and for Staining.
- 5-Point Grading System - Grades from 1 (poor) to 5 (excellent), with half-step intervals like 4–5, 3–4.
- Standardized Grey Chips - Includes contrasting grey color pairs to match fabric changes accurately.
- Compact Design - Small, portable card or booklet format for easy lab and field use.
- Gray Scale for Color Change - Used to evaluate the degree of color fading or change in a fabric after testing (e.g., washing, light exposure). - Assesses how much the original color has altered.
- Gray Scale for Staining - Used to assess the degree of color transfer from a dyed fabric to an adjacent white fabric during testing (e.g., rubbing, washing).
Gray Scale
