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Laboratory hydro Extractor
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Laboratory Hydro Extractor
Laboratory Hydro Extractor
A Laboratory Hydro Extractor is a compact, high-speed centrifuge used in textile labs to remove excess water from fabric or yarn samples after dyeing or washing. It works on the principle of centrifugal force, efficiently reducing moisture content before drying.
Key Features:
- Centrifugal Water Extraction – Uses high-speed spinning (typically 1400–2800 RPM) to extract water from textiles.
- Stainless Steel Inner Basket – Perforated drum holds fabric/yarn securely and allows water to drain efficiently.
- Compact Lab Design – Space-saving unit designed specifically for laboratory sample sizes.
- Digital Timer and Speed Control – Allows precise setting of spin duration and RPM to match sample needs.
- Safety Lock System – Ensures the lid remains closed during operation for user safety.
- Quick Water Removal – Significantly reduces drying time by extracting up to 90–95% of water content.
- Low Noise and Vibration – Balanced design ensures quiet and stable operation.
Applications:
– Dewatering of dyed or washed fabric/yarn lab samples.
– Pre-drying step in dyeing and finishing tests.
– Useful in textile, apparel, and dyeing labs for faster workflow.
Benefits of Laboratory Hydro Extractor:
- Efficient Water Removal – Rapidly extracts 90–95% of water from samples, reducing drying time significantly.
- Saves Time and Energy – Cuts down the load on dryers and shortens total processing time in lab workflows.
- Improves Sample Quality – Gentle spinning preserves fabric structure, avoiding damage or distortion.
- Precise Control – Adjustable speed and timer ensure optimal settings for different fabric types.
- Compact and Lab-Friendly – Small footprint ideal for laboratory use with limited space.
- User Safety – Safety lock prevents lid opening during operation, protecting the user.
- Cost-Effective – Reduces the need for extended dryer use, saving on electricity and equipment wear.
- Versatile Use – Suitable for yarn, fabric, and garment samples across various fiber types.
Features of Laboratory Hydro Extractor:
- High-Speed Centrifugal Operation – Typically runs at 1400–2800 RPM for quick and efficient water removal.
- Stainless Steel Inner Drum – Corrosion-resistant, perforated basket for durability and efficient water drainage.
- Digital Timer and Speed Control – Allows precise control of spin duration and speed based on sample type.
- Compact and Portable Design – Ideal for lab environments with limited space.
- Safety Lock Mechanism – Prevents the lid from opening while the machine is in operation.
- Shock Absorption System- Reduces vibration and noise for smooth, stable performance.
- Quick Cycle Times – Short dewatering cycles improve lab throughput and efficiency.
- Low Maintenance Design – Simple mechanical setup with easy-to-clean components.
- Sample Versatility – Suitable for small fabric swatches, yarns, and small garments.
- Energy Efficient – Uses minimal power while delivering high performance.
How to Use a Laboratory Hydro Extractor:
- Prepare the Sample – After dyeing or washing, gently squeeze excess water from the fabric or yarn sample by hand.
- Load the Sample – Open the lid and place the sample evenly in the stainless steel drum. – Avoid overloading or uneven placement to maintain balance.
- Close the Lid securely – Ensure the safety lid is properly closed and locked.
- Set the Timer and Speed – Use the control panel to set the spin time (typically 1–5 minutes) and RPM suitable for the sample type.
- Start the Machine- Press the start button. The extractor will spin at the selected speed to remove water via centrifugal force.
- Wait for Spin Completion – The machine will automatically stop after the timer runs out.
- Unload the Sample – Once the drum stops completely, open the lid and carefully remove the sample.
- Proceed to Drying – The dewatered sample can now be air-dried or placed in a drying oven or stenter.
Safety Tips:
– Always ensure the lid is closed before starting.
– Do not open the lid while the drum is spinning.
– Balance the load to prevent vibration or noise.
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Small Dehydrator
Model: DUN-SD185
Brad: DUNLIN
Origin: China
Application scope of small dehydrator:
This dehydrator is a kind of small sample dehydration
experimental equipment with micro capacity
Parameter specification:
Inner barrel size: 185mm in diameter * 80Hmm
Outer barrel size: ∮200*125Hmm
Overall dimension: 290 * 220* 295Hmm
Power supply: single phase 220 V / 50 Hz power: 60 W speed: 1800 R / min
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Brand: Dunlin
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Over-load and over-speed detection and protection
Supports both orbital shaking and linear shaking and easy to switch the shaking mode
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- The tension is released, and the sample is allowed to recover.
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Laboratory Padder
Laboratory Padder
Mini Lab Dyeing Padder
- Adjustable Rollers - The fabric is passed through two or more rollers to apply even pressure and squeeze out excess solution, ensuring uniform chemical or dye application.
- Variable Pressure Control - Allows adjustment of roller pressure for different fabric types and chemical formulations, ensuring optimal penetration without damage.
- Solution Bath - Holds the liquid (e.g., dye, finish, or other chemical treatments) in a bath through which the fabric is dipped before passing through the rollers.
- Fabric Speed Control - Adjustable conveyor speed allows for control over the time the fabric spends in contact with the liquid solution, affecting the degree of treatment.
- Digital Control Panel - Provides easy adjustment of pressure, speed, and solution volume to ensure precise and reproducible results.
- Compact Design - Smaller, lab-scale version of industrial padders, ideal for research, development, and small-scale testing.
- Safety Features - Safety guards, emergency stops, and proper handling mechanisms to prevent accidents during operation.
- Precise Application of Chemicals - Provides uniform and controlled application of dyes, finishes, and other chemicals, ensuring consistent results.
- Small-Scale Testing - Ideal for small sample testing, allowing for fabric treatment without needing full-scale production equipment.
- Versatile Use - Suitable for dyeing, finishing, and applying various chemical treatments, making it a flexible tool for R&D labs.
- Cost-Effective - Reduces the need for large-scale machinery and the associated costs, while providing reliable results for small batches.
- Controlled Fabric Treatment - Offers adjustable pressure, speed, and solution concentration, enabling fine-tuned processing for different fabric types and applications.
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- Solution Bath - Holds dye, chemicals, or finishes, and the fabric passes through this bath before moving to the rollers.
- Digital Control Panel - Easy-to-use interface for setting and adjusting parameters like speed, pressure, and solution concentration.
- Compact and Lab-Friendly Design - Designed for smaller, space-efficient use in textile labs, allowing for small sample testing.
- Roller Gap Adjustment - Allows for fine-tuning of the gap between rollers to regulate the amount of solution squeezed out of the fabric.
- Stainless Steel Construction - Durable and resistant to corrosion from the chemicals used in textile treatments.
- Safety Mechanisms - Includes safety guards, emergency stops, and user protection features during operation.
- Even and Controlled Application - Ensures even distribution of treatments (dye, finish, etc.) on fabric with minimal waste.
- Versatility in Application - Can be used for a wide range of textiles and treatments, including dyeing, softening, flame-retardant treatments, etc.
- Prepare the Fabric Sample - Cut the fabric sample to the required size for the experiment. Ensure it’s clean and free of any debris.
- Prepare the Solution - Mix the dye, chemical, or finish solution according to the desired concentration and the fabric's needs. Ensure that the solution is homogeneous.
- Set the Parameters - Pressure: Adjust the roller pressure based on the fabric type. Different fabrics require different pressure levels to ensure uniform application. - Speed: Set the fabric conveyor speed depending on the desired treatment time (longer exposure for deeper treatment).
- Load the Fabric into the Machine - Place the fabric carefully into the machine. The fabric should go through the solution bath and then pass between the rollers.
- Start the Machine - Turn on the machine and allow the fabric to pass through the rollers. The solution will be evenly applied to the fabric as it moves through the bath and is squeezed by the rollers.
- Monitor the Process - Keep an eye on the fabric to ensure it is being treated uniformly and there are no blockages or fabric jams.
- Unload the Fabric - Once the fabric has been treated, carefully remove it from the machine. Inspect for even application of the solution and any excess liquid.
- Dry or Process Further - Depending on the treatment, proceed with further steps such as drying, heat setting, or curing, as required by the experiment or process.
Mini Lab Dyeing Padder
