Laboratory Padder
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Laboratory Padder
A Laboratory Padder is a compact, laboratory-scale machine used to apply liquids like dyes, chemicals, and finishes to fabric samples. It simulates the padding process in textile manufacturing, where fabric is passed through a liquid solution, then squeezed between rollers to ensure uniform application and absorption.
Key Features of a Laboratory Padder:
- Adjustable Rollers – The fabric is passed through two or more rollers to apply even pressure and squeeze out excess solution, ensuring uniform chemical or dye application.
- Variable Pressure Control – Allows adjustment of roller pressure for different fabric types and chemical formulations, ensuring optimal penetration without damage.
- Solution Bath – Holds the liquid (e.g., dye, finish, or other chemical treatments) in a bath through which the fabric is dipped before passing through the rollers.
- Fabric Speed Control – Adjustable conveyor speed allows for control over the time the fabric spends in contact with the liquid solution, affecting the degree of treatment.
- Digital Control Panel – Provides easy adjustment of pressure, speed, and solution volume to ensure precise and reproducible results.
- Compact Design – Smaller, lab-scale version of industrial padders, ideal for research, development, and small-scale testing.
- Safety Features – Safety guards, emergency stops, and proper handling mechanisms to prevent accidents during operation.
Applications:
– Dyeing: For even application of dye or pigment on fabric.
– Finishing: Applying finishes like softeners, water repellents, or flame retardants.
– Chemical Treatments: Applying various chemicals used in textile manufacturing, such as anti-microbial treatments or stain-resistant solutions.
– Shrinkage Testing: Simulating treatments to test fabric behavior under different conditions.
Benefits of Laboratory Padder:
- Precise Application of Chemicals – Provides uniform and controlled application of dyes, finishes, and other chemicals, ensuring consistent results.
- Small-Scale Testing – Ideal for small sample testing, allowing for fabric treatment without needing full-scale production equipment.
- Versatile Use – Suitable for dyeing, finishing, and applying various chemical treatments, making it a flexible tool for R&D labs.
- Cost-Effective – Reduces the need for large-scale machinery and the associated costs, while providing reliable results for small batches.
- Controlled Fabric Treatment – Offers adjustable pressure, speed, and solution concentration, enabling fine-tuned processing for different fabric types and applications.
- Accelerates Development – Speeds up the testing and development of new products or finishes, improving time-to-market for textile manufacturers.
- Energy Efficient – Consumes less energy compared to larger, industrial-scale machines, making it suitable for lab use.
- Compact and Space-Saving – Designed for laboratory environments with limited space, without compromising on functionality.
- Reproducible Results – Ensures consistent application of treatments across multiple samples, aiding in accurate testing and comparison.
Features of Laboratory Padder:
- Adjustable Roller Pressure – Allows precise control over the pressure applied to the fabric, ensuring uniform chemical or dye application.
- Variable Speed Control – Adjustable conveyor speed for controlling the time the fabric spends in the solution bath, influencing the absorption rate.
- Solution Bath – Holds dye, chemicals, or finishes, and the fabric passes through this bath before moving to the rollers.
- Digital Control Panel – Easy-to-use interface for setting and adjusting parameters like speed, pressure, and solution concentration.
- Compact and Lab-Friendly Design – Designed for smaller, space-efficient use in textile labs, allowing for small sample testing.
- Roller Gap Adjustment – Allows for fine-tuning of the gap between rollers to regulate the amount of solution squeezed out of the fabric.
- Stainless Steel Construction – Durable and resistant to corrosion from the chemicals used in textile treatments.
- Safety Mechanisms – Includes safety guards, emergency stops, and user protection features during operation.
- Even and Controlled Application – Ensures even distribution of treatments (dye, finish, etc.) on fabric with minimal waste.
- Versatility in Application – Can be used for a wide range of textiles and treatments, including dyeing, softening, flame-retardant treatments, etc.
How to Use a Laboratory Padder:
- Prepare the Fabric Sample – Cut the fabric sample to the required size for the experiment. Ensure it’s clean and free of any debris.
- Prepare the Solution – Mix the dye, chemical, or finish solution according to the desired concentration and the fabric’s needs. Ensure that the solution is homogeneous.
- Set the Parameters – Pressure: Adjust the roller pressure based on the fabric type. Different fabrics require different pressure levels to ensure uniform application. – Speed: Set the fabric conveyor speed depending on the desired treatment time (longer exposure for deeper treatment).
– Roller Gap: Adjust the roller gap to control the amount of liquid squeezed out from the fabric.
- Load the Fabric into the Machine – Place the fabric carefully into the machine. The fabric should go through the solution bath and then pass between the rollers.
- Start the Machine – Turn on the machine and allow the fabric to pass through the rollers. The solution will be evenly applied to the fabric as it moves through the bath and is squeezed by the rollers.
- Monitor the Process – Keep an eye on the fabric to ensure it is being treated uniformly and there are no blockages or fabric jams.
- Unload the Fabric – Once the fabric has been treated, carefully remove it from the machine. Inspect for even application of the solution and any excess liquid.
- Dry or Process Further – Depending on the treatment, proceed with further steps such as drying, heat setting, or curing, as required by the experiment or process.
Safety Tips:- Always wear appropriate personal protective equipment (PPE), such as gloves and goggles, when handling dyes or chemicals. – Ensure the machine is turned off and the rollers are stopped before attempting to remove or adjust the fabric.
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Laboratory Padder

Mini Lab Dyeing Padder
Brand: DUNLIN
Model:PM-A1
Origin: China
Roller position: Vertical
Rollers width :450mm
Rollers diameter:125mm
Rubbers hardness: 70degree shore
Cloth speed: 0-10m/min
Standard pressure: 0.6Mpa
Retained dyestuff ratio: 40-80%
Power supply: 1∮AC 220V 50/60HZ
Dimensions (L x W x H):710 x 600x 1340mm
Standard Accessories
English manual
Certificate of quality.
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Textile testing equipment in Bangladesh
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- High-Speed Centrifugal Operation - Typically runs at 1400–2800 RPM for quick and efficient water removal.
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- Digital Timer and Speed Control - Allows precise control of spin duration and speed based on sample type.
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- Safety Lock Mechanism - Prevents the lid from opening while the machine is in operation.
- Shock Absorption System- Reduces vibration and noise for smooth, stable performance.
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- Prepare the Sample - After dyeing or washing, gently squeeze excess water from the fabric or yarn sample by hand.
- Load the Sample - Open the lid and place the sample evenly in the stainless steel drum. - Avoid overloading or uneven placement to maintain balance.
- Close the Lid securely - Ensure the safety lid is properly closed and locked.
- Set the Timer and Speed - Use the control panel to set the spin time (typically 1–5 minutes) and RPM suitable for the sample type.
- Start the Machine- Press the start button. The extractor will spin at the selected speed to remove water via centrifugal force.
- Wait for Spin Completion - The machine will automatically stop after the timer runs out.
- Unload the Sample - Once the drum stops completely, open the lid and carefully remove the sample.
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- Touch Screen Control - 7-inch color display for easy setup, monitoring, and data entry.
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- Mount the Sample
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- Multiple Beaker Capacity - Supports dyeing of 12–24 samples simultaneously, ideal for comparative lab testing.
- Digital Temperature Control - Maintains precise water bath temperature (typically up to 99°C), essential for consistent dyeing.
- Variable Oscillation Speed - Adjustable speed settings (e.g., 50–200 cycles/min) to suit different materials and processes.
- Programmable Settings - Allows setting of temperature, time, and speed for repeatable and automated dyeing cycles.
- Stainless Steel Construction - Corrosion-resistant frame and bath for durability in chemical environments.
- Beaker Safety Holders - Secure placement of beakers to prevent spills and maintain consistent treatment.
- Compact Design - Lab-friendly size for easy integration into research and quality control spaces.
- Low Liquor Ratio Operation - Efficient dyeing using minimal dye bath volume (e.g., 1:5 to 1:20), reducing chemical and water use.
- Quiet and Stable Performance

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- Temperature Control:- Precisely regulates the infrared heaters to maintain uniform temperature across the dye bath. - Supports customizable heating curves (ramp-up, hold, and cool-down phases).
- Programmable Logic Control (PLC): - Allows operators to set and automate dyeing programs for different fabrics and dye types. - Supports multiple recipes or programs for different batches.
- Real-Time Monitoring and Feedback: - Monitors parameters like temperature, fabric rotation, bath circulation, and timing. - Provides real-time data and alarms for deviations.
- Touchscreen Interface / HMI (Human Machine Interface): - User-friendly interface for configuring and monitoring processes. - Multi-language support and graphical display of process curves.
- Data Logging and Traceability: - Records process data for quality control and traceability.
- Energy Efficiency Optimization: - Manages IR heater output to reduce energy usage. - Often includes features for auto shut-off or idle mode.
- Safety Features: - Includes emergency stop, over-temperature protection, and fault detection systems. 8. Connectivity: - Modern controllers may support Ethernet, Modbus, or other industrial communication protocols for integration into factory automation systems.
- Improved Dyeing Accuracy and Consistency
- Enhanced Energy Efficiency- Infrared heating is more energy-efficient than traditional heating methods.- The controller optimizes energy use by adjusting the IR output based on process needs, reducing overall energy consumption.
- Time Savings- Faster heating and cooling cycles due to infrared technology.- Automated processes reduce manual intervention and cycle times. 4. Better Process Control- Programmable dyeing cycles and precise control over each stage (heating, dyeing, rinsing, cooling).- Real-time monitoring and adjustments improve reliability.
- Reduced Water and Chemical Usage- More efficient dye penetration and fixation mean less water and fewer chemicals are needed for reprocessing or corrections.6. Lower Operational Costs
- Enhanced Safety Built-in alarms, emergency shut-off and automatic fault detection enhance operational safety.8. Data Logging and Traceability- Ability to record and review dyeing process data helps in quality control and troubleshooting.- Facilitates compliance with industry standards and audits.
- User-Friendly Operation- Modern touchscreen interfaces make it easier for operators to manage and monitor processes.- Multilingual support and visual feedback enhance usability.
Digital Elmendorf tearing tester
Digital Elmendorf Tearing Tester
Digital Elmendorf Tearing Tester is a precision instrument used to measure the tear strength of materials like woven fabrics, paper, plastic films, and nonwovens. It determines how much force is required to continue tearing a pre-slit sample. Key Functions of Digital Elmendorf Tearing Tester: - Measures propagation tear resistance, not initial tear. - Uses a pendulum to apply force; the energy lost during tearing is calculated to determine tear strength. - Equipped with a digital display for direct reading of results in grams or millinewtons. Core Components: - Pendulum Arm: Applies tearing force. - Clamps: Secure the sample before and after the tear. - Cutting Blade: Creates a precise slit at the start of the test. - Digital Display Unit: Shows the tearing force result clearly and instantly. - Counterweights: Optional weights for increasing test range (for stronger materials). Applications of Digital Elmendorf Tearing Tester: - Testing tear resistance of: - Textile fabrics (especially woven) - Paper and cardboard - Plastic films - Nonwovens - Packaging materials Benefits of Digital Elmendorf Tearing Tester:- Accurate Tear Strength Measurement - Provides precise data on tear resistance, critical for quality control and product performance.
- Digital Readout - Easy-to-read display gives instant, reliable results without manual calculations.
- High Reproducibility - Ensures consistent test outcomes due to controlled tearing angle and speed.
- Fast Testing Process - Simple loading and quick test cycle increase lab efficiency.
- Suitable for Various Materials - Tests a wide range of flexible materials like textiles, paper, plastic, and packaging.
- Customizable Range - Use of optional weights extends the test range for low to high tear strength materials.
- Low Sample Waste - Requires small fabric or material samples, reducing waste during testing.
- Standards Compliance - Meets international testing standards (e.g., ASTM D1424, ISO 13937) for credibility and uniformity.
- Precision Sample Clamp - Securely holds samples in place to ensure accurate tear initiation.
- Pre-Cutting Blade - Integrated knife creates a precise initial slit in the sample before tearing.
- User-Friendly Interface - Simple buttons and screen navigation for ease of operation.
- Standard Test Compliance - Compatible with ASTM D1424, ISO 1974, ISO 13937, and other tear strength standards.
- Sturdy Construction - Made with durable materials for long-lasting performance and stable operation.
- Compact Design - Space-efficient footprint ideal for laboratory environments.
- Data Output Options- Some models offer USB or printer connectivity for result documentation.
- Prepare the Sample - Cut the material (fabric, paper, film, etc.) to standard size (typically 100 × 63 mm for textiles) and slit it with the pre-cutter as required.
- Select Pendulum Weight - Choose the appropriate pendulum or add counterweights based on expected tear strength.
- Calibrate the Machine - Set the pendulum to its starting position and zero the display.
- Clamp the Sample - Fix one half of the sample in the stationary clamp and the other in the moving clamp.
- Cut the Initial Slit - Use the integrated blade to make a precise cut at the marked slit area (usually 20 mm).
- Release the Pendulum - Trigger the pendulum to swing and tear the sample through the pre-slit.
- Read the Result - The digital display will show the tearing force automatically (in g, mN, or cN).
- Record or Export Data - Save or print the result if your model supports USB or printer connection.
- Reset for Next Test - Reposition the pendulum and prepare a new sample for the next cycle.

Steam Soaping machine
Steam Soaping Machine
A Steam Soaping Machine is a specialized laboratory apparatus used in textile dyeing processes, particularly for post-dyeing treatments like soaping, which enhances color fastness and removes unfixed dyes from fabric samples. This machine is designed to perform soaping treatments on dyed textile samples using steam. Soaping is a critical step in dyeing, especially for reactive dyes, as it removes unfixed dye particles, ensuring better color fastness and preventing dye bleeding. The steam soaping process involves treating the dyed fabric with a soaping solution at elevated temperatures, facilitated by steam, to achieve optimal results. ⚙️ Key Features of Steam Soaping Machine - Beaker Material: Constructed with high-grade 316L stainless steel for excellent corrosion resistance and durability.- Operation Modes: Offers both automatic control and manual water filling options, providing flexibility in operation. - Drainage System: Equipped with an automatic drainage device for efficient removal of used solutions.- Temperature Control: Precise temperature regulation to maintain optimal soaping conditions.- Compact Design: Suitable for laboratory settings, occupying minimal space while delivering effective performance. ✅ Benefits of Steam Soaping Machine - Enhanced Color Fastness: Effectively removes unfixed dyes, resulting in improved wash and rub fastness of the fabric.- Efficient Processing: Reduces the time required for post-dyeing treatments compared to conventional methods.- Consistent Results: Provides uniform treatment across samples, ensuring reproducibility in testing and quality control.- Resource Optimization: Minimizes water and chemical usage through controlled processing parameters.- Versatility: Applicable to various fabric types and dye classes, making it a valuable tool in research and development. Typical Applications - Laboratory Testing: Used in dyeing laboratories for evaluating the fastness properties of dyed samples. - Research and Development: Assists in developing and optimizing dyeing processes and formulations. - Quality Control: Ensures that dyed fabrics meet specified fastness standards before bulk production. In summary, a Steam Soaping Machine is an essential laboratory instrument in the textile industry, facilitating efficient and effective post-dyeing treatments to enhance the quality and durability of dyed fabrics. Features of Steam Soaping Machine:- High-Grade Stainless Steel Beakers - Made from 316L stainless steel for excellent chemical and heat resistance.
- Steam-Based Heating - Uses direct or indirect steam to maintain consistent high temperatures ideal for soaping.
- Precise Temperature Control - Maintains stable temperatures (typically up to 98–100°C) for effective removal of unfixed dyes.
- Automatic and Manual Modes - Offers both programmable automatic cycles and manual operation for flexibility.
- Beaker Agitation or Rotation - Ensures uniform soaping action across fabric surfaces.
- Automatic Drainage System - Efficiently removes used soaping solution to speed up cycle changeovers.
- Compact Design - Fits well in lab settings while allowing multiple samples to be processed simultaneously.
- Safety Features - Includes pressure and temperature protection systems to ensure safe operation.
- Low Water and Chemical Use - Designed for minimal liquor ratios, enhancing sustainability.
- User-Friendly Interface - Simple digital controls or touch panel for easy operation and cycle programming.
- Prepare the Dyed Sample - After dyeing, rinse the fabric to remove surface dye and prepare it for soaping.
- Load the Fabric - Place the dyed fabric or sample into the beakers or holders inside the machine.
- Add Soaping Solution - Pour the prepared soaping agent (usually a detergent solution) into the beakers or tank as per recipe.
- Set Parameters
- Start the Cycle - Begin the soaping process. The machine will heat the solution using steam and agitate/rotate the beakers for even treatment.
- Drain and Rinse - After the cycle ends, the machine may auto-drain. Rinse the fabric with warm water to remove residual chemicals.
- Unload the Samples - Carefully remove the fabric. Inspect for evenness and color fastness improvement.
- Clean the Machine - Rinse and dry the beakers or tank to maintain hygiene for the next use.
