Fully Automatic Radio Frequency Dryer
Fully Automatic Radio Frequency Dryer
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    Fully Automatic Radio Frequency Dryer
    Fully Automatic Radio Frequency Dryer
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    Fully Automatic Radio Frequency Dryer

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    Fully Automatic Radio Frequency Dryer
    Fully Automatic Radio Frequency Dryer

    Fully Automatic Radio Frequency Dryer

     

    A Fully Automatic Radio Frequency (RF) Dryer is an advanced drying machine that uses radio frequency waves (similar to microwaves but at lower frequency) to dry materials like textiles, paper, wood, and food products. It delivers uniform and rapid moisture removal from within the material, rather than just the surface.

     

    Purpose of Fully Automatic Radio Frequency Dryer:

    To dry moisture-sensitive materials quickly and evenly using electromagnetic energy, especially where conventional drying is slow or inconsistent.

     

    How It Works:

    RF waves penetrate deep into the material.

    Moisture molecules absorb RF energy, generating heat internally.

    This causes water to evaporate from the inside out.

    Built-in sensors and controls automate and optimize the process.

     

     

    Applications of Fully Automatic Radio Frequency Dryer:

    Textile drying (especially for fabrics with high GSM or special finishes)

    Paper and nonwoven industries

    Wood drying

    Food processing (e.g., pasta, fruits)

     

    Benefits of Fully Automatic Radio Frequency Dryer:

    Fast Drying Time

    – RF energy dries materials from the inside out, significantly reducing drying time.

    Uniform Drying

    – Prevents surface overheating or under-drying issues common with conventional dryers.

    Energy Efficient

    – Targets moisture directly, using less energy compared to thermal dryers.

     

    Improves Product Quality

    – Reduces shrinkage, deformation, and color fading, especially in textiles.

    Fully Automatic Operation

    – Programmable controls minimize manual handling and ensure consistency.

    Safe for Delicate Materials

    – Ideal for sensitive or high-value products that can’t withstand high surface heat.

    Reduced Footprint

    – Compact, vertical designs save floor space in industrial setups.

     

     

    Features of Fully Automatic Radio Frequency Dryer:

    Touchscreen Control Panel- For setting drying time, temperature, and moisture target.

    Auto Load/Unload System – Increases productivity with minimal labor.

    Moisture Sensors – Monitor and control drying to prevent over-drying.

    RF Power Generator – High-efficiency RF unit for stable energy output.

     

    Cooling System

    Built-in cooling for temperature-sensitive materials post-drying.

    Safety Interlocks – Automatic shutoff if overheating or door open detected.

     

    How to Use Fully Automatic Radio Frequency Dryer:

    Prepare the Material – Ensure the fabric or material is clean and evenly spread or stacked as required.

    Power On the Machine – Switch on the main power and wait for the system to initialize.

    Load the Material – Use the conveyor or auto-loader to place material inside the drying chamber.

     

    Set Drying Parameters of Fully Automatic Radio Frequency Dryer

    – On the touchscreen panel, input:

    – Drying time

    – Target moisture level

    – RF power level

    – Temperature limits (if applicable)

     

    Start the Drying Cycle

    – Press the start button. The RF system activates and begins drying internally.

    Monitor Process (Auto/Manual)

    – Most machines auto-adjust based on moisture sensor feedback.

    – You can monitor real-time temperature and drying progress on the display.

     

    Cooling (Optional) – If enabled, the cooling cycle will activate after drying to stabilize the material.

    Unload Material – Use the conveyor or manual method to remove the dried product safely.

     

    Shutdown – Turn off the system and clean the chamber if required.

    Maintenance Tips for Fully Automatic RF Dryer:

    Daily Cleaning   – Wipe down the drying chamber and conveyor to remove lint, dust, and moisture residue.

    Check RF Generator   – Inspect cables, connectors, and ventilation; clean RF components weekly.

     

    Inspect Moisture Sensors – Clean sensor surfaces regularly for accurate readings.

    Lubricate Moving Parts – Grease conveyor rollers and motor bearings as per the maintenance schedule.

    Filter Maintenance – Clean or replace air filters monthly to ensure proper ventilation and cooling.

    Software Updates – Keep the control system firmware updated if your model supports it.

    Electrical Checks – Inspect wiring, switches, and interlocks for wear or overheating signs.

     

     

    Safety Precautions:  Use Trained Operators Only

    – Ensure only qualified personnel operate and maintain the machine.

    Avoid Overloading – Exceeding material load limits can reduce efficiency and risk damage.

    Keep Away from RF Area during Operation

    – Follow RF safety guidelines—do not tamper with shielding or interlocks.

    Emergency Stop – Know the location and function of the emergency stop switch.

    Allow Cooling Before Maintenance

    Let the system cool completely before touching internal components.

     

    Daily Maintenance Checklist – Fully Automatic RF Dryer:

    [ ] Wipe inside drying chamber

    [ ] Remove lint/debris from conveyor

    [ ] Check for unusual noise or vibration

    [ ] Verify sensor readings on display

    [ ] Ensure air vents are unobstructed

    [ ] Inspect emergency stop function

     

    Weekly Maintenance Checklist:

    [ ] Clean moisture sensors with soft cloth

    [ ] Inspect RF generator cables and connections

    [ ] Check conveyor belt tension and alignment

    [ ] Lubricate moving mechanical parts

    [ ] Test auto-stop and safety interlocks

    [ ] Review system logs (if digital system is used)

     

     

    Monthly Maintenance Checklist:

    [ ] Clean or replace air and dust filters

    [ ] Inspect electrical wiring and panel for wear

    [ ] Tighten loose bolts, screws, or fasteners

    [ ] Calibrate moisture sensors if needed

    [ ] Verify RF power output levels

    [ ] Back up control panel settings and software (if applicable)

     

    Fully Automatic Radio Frequency Dryer

    Fully Automatic Radio Frequency Dryer

     

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    Sample Cone Yarn Dyeing Machine

    Sample Cone Yarn Dyeing Machine

      A Sample Cone Yarn Dyeing Machine is a lab-scale dyeing unit designed for dyeing small batches of yarn wound on cones. It simulates the bulk cone dyeing process, allowing testing of dye formulations, shade matching, and process development before large-scale production.   Purpose Sample Cone Yarn Dyeing Machine: To dye yarn cones under controlled conditions using a small quantity of dyes, water, and chemicals.   Working Principle Sample Cone Yarn Dyeing Machine: Yarn cones are mounted on dyeing spindles. The dye liquor is circulated through the yarn from inside (inward flow) or outside (outward flow), ensuring uniform penetration. Temperature, pressure, and time are controlled digitally.   Applications of Sample Cone Yarn Dyeing Machine: Lab trials in dye houses R&D in dye and chemical manufacturing Shade and recipe matching Process optimization before bulk production   Benefits of Sample Cone Yarn Dyeing Machine: Cost-Effective Testing - Uses minimal dye, water, and energy for trial batches. Accurate Shade Development - Matches production dyeing conditions for reliable color matching. Quick Recipe Validation - Fast testing of dyeing recipes before bulk production. Time Saving - Rapid cycle time helps speed up R&D and approvals.   Versatile Applications - Suitable for different yarn types: cotton, polyester, blends, etc. Improved Quality Control - Identifies dyeing issues early in lab conditions.   Features of Sample Cone Yarn Dyeing Machine: Compact Design - Lab-friendly, space-saving build. Digital Controller - Precise control of temperature, time, and pressure. Reversible Flow System - Ensures uniform dyeing by alternating liquor flow. Stainless Steel Construction - Durable and corrosion-resistant. Pressure & Temperature Safety Devices - For safe high-temperature operations. Easy Loading & Unloading - Designed for quick cone placement and removal.   How to Use Sample Cone Yarn Dyeing Machine: Prepare the Yarn - Wind yarn uniformly onto dye able cones (perforated cones preferred). Load the Machine - Mount the cones on dyeing spindles and secure the lid properly. Add Dye Liquor - Fill the tank with water, dye, auxiliaries, and chemicals based on the recipe. Set Parameters - Use the digital controller to set: - Dyeing temperature - Holding time - Heating rate   - Flow direction (inward/outward)   Start Dyeing Cycle - Begin the process; the machine will heat and circulate dye liquor. Monitor the Process - Watch for pressure, temperature, and flow direction changes if applicable. Cool Down & Drain - After dyeing, allow the machine to cool. Drain the bath and rinse the yarn. Unload and Dry - Remove the cones carefully and dry them using a hydro extractor or dryer.   Safety Tips for Sample Cone Yarn Dyeing Machine: Use Heat-Resistant Gloves - Always wear gloves when handling hot parts or dye liquor. Secure the Lid properly - Ensure the lid is tightly closed before starting to avoid leaks under pressure. Avoid Overloading - Do not exceed the recommended cone or liquor load to prevent uneven dyeing or damage.   Stay Clear During Operation - Keep hands and tools away from moving or hot parts while in use. Ventilation - Operate in a well-ventilated area to avoid inhaling steam or fumes. Emergency Stop - Know the location and function of the emergency stop button.   Basic Maintenance Checklist: Daily: [ ] Clean machine interior and remove dye residue [ ] Check for any leaks or unusual noises [ ] Rinse pump and pipes with clean water   Weekly: [ ] Inspect gaskets and lid seals for wear [ ] Check electrical connections and display panel [ ] Clean and lubricate valve mechanisms   Monthly: [ ] Test temperature and pressure sensors [ ] Inspect flow direction system for proper switching [ ] Calibrate temperature control if needed     Sample Cone Yarn Dyeing Machine – Maintenance & Safety Checklist Daily Maintenance: ☐ Clean dyeing vessel and spindles ☐ Rinse piping and pump with clean water ☐ Check for leaks, noises, or unusual vibrations   Weekly Maintenance: ☐ Inspect lid gasket and seals ☐ Clean valves and filter (if present) ☐ Check control panel buttons and display ☐ Tighten any loose screws or fittings Monthly Maintenance: ☐ Test and calibrate temperature & pressure sensors ☐ Inspect and clean reversible flow system ☐ Check motor and pump for overheating or wear   Safety Checklist: ☐ Wear heat-resistant gloves & protective eyewear ☐ Secure lid tightly before starting ☐ Do not exceed load capacity ☐ Keep area ventilated during operation ☐ Know emergency stop location ☐ Let machine cool before cleaning or unloading       TECHNICAL DATA OF THE MACHINE
    • Computer system: Foshan HuaGao Chinese English computer, equipped with LG PLC.
    • Electromagnetic valve: Ningbo Jiaerling
    • Frequency converter: Use Made in China frequency converters.
    • Pump: self-made high head and large flow centrifugal water pump.
    • Main pump motor: Anhui Wannan Motor.
     
    • Master cylinder liquid level: Use 4-20mA analog signal output.
    • Level of deputy temporary worker: use foam water level gauge. (American Mike)
    • Temperature detection and display: digital temperature display instrument, dual temperature measuring probes.
    • The safety system has a triple cylinder head safety interlock mechanism, and the main cylinder is equipped with a stainless
    • steel safety valve.
    • Heat exchanger: external spacer heating.
    • Feeding system: Quantitative feeding based on the process curve.
    • Circulation system: The main pump flows internally and externally, which is automatically controlled by a computer or manually controlled by a relay.
     
    • Valves: Y valves are used for heating, stainless steel Y valves are used for single inlet and single row, and other Y valves are produced by joint ventures.
    • Temperature control: on-off temperature control, controlled by a computer, with automatic heating, cooling, and insulation functions.
    • Dyeing method: air cushion type.
    • Opening method: manual opening.
    • Surface treatment: polishing inside and outside the cylinder.
    • Cage: Each dyeing machine is equipped with butterfly blades and self-locking locks.
    • Body plate: high-quality stainless steel. (S31603)
    • Bath ratio: 1:5-1:6
     
    • Chemical material system: including heating and water adding functions, including overflow type salt melting device.
    • Overflow cleaning: The cleaning port is installed on the upper part of the cylinder port, and the bottom of the cylinder is filled with water, while the cylinder is drained for easy cleaning.
    • Commutation method: Novel "U" type commutation.
    • Random accessories: Each model comes with one set of mechanical seals, pot mouth rings, and reversing seals for the main and auxiliary pumps.
      Sample Cone Yarn Dyeing Machine

      Sample Cone Yarn Dyeing Machine

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    Digital Yarn Twist Tester
    Digital Yarn Twist Tester

    Digital Yarn Twist Tester

    $0.00

    Digital Yarn Twist Tester

    Digital Yarn Twist Tester

    Digital Yarn Twist Tester

      A Digital Yarn Twist Tester is a laboratory device used to measure the number of twists (turns) per unit length in a yarn. It’s crucial for evaluating yarn quality, strength, elasticity, and uniformity. The digital version offers precise, automated readings for both S-twist and Z-twist yarns.   Purpose Digital Yarn Twist Tester: To determine twist per inch (TPI) or twist per meter (TPM) in single and plied yarns using direct untwist or untwist-retwist methods.   Applications Digital Yarn Twist Tester: Quality control in spinning mills Yarn standard testing (cotton, polyester, blends) R&D in textile manufacturing   Working Principle Digital Yarn Twist Tester: One end of the yarn is clamped, and the other is rotated to remove or measure twists. The tester counts and displays twist digitally based on length and rotation.   Benefits of Digital Yarn Twist Tester: High Accuracy - Digital readout ensures precise twist measurements. Quick Testing - Faster than manual methods, increasing lab efficiency. Versatile Application - Suitable for single, doubled, or plied yarns. Reduces Human Error - Automated counting improves repeatability and consistency.   Supports Both S & Z Twist - Measures both twist directions accurately. User-Friendly Operation - Intuitive controls and clear display simplify use.   Features of Digital Yarn Twist Tester: Digital Display - Shows real-time twist count and length. Motorized Rotation- Smooth, adjustable rotation speed for controlled untwisting. Dual Clamp System - Holds yarn securely to prevent slippage. Length Measurement Scale - Built-in ruler or encoder for precise yarn length setup.   Auto Stop Function - Automatically stops when yarn is fully untwisted. Selectable Units - Twist readings available in TPI or TPM.   How to Use Digital Yarn Twist Tester: Prepare the Yarn Sample - Cut a yarn length (e.g., 250 mm or 10 inches) as per testing standard. - Make sure it’s free from knots or damage. Mount the Yarn   - Fix one end in the stationary clamp and the other in the rotating clamp. - Ensure the yarn is straight and under slight tension.   Set the Gauge Length - Adjust the length scale or input it digitally, depending on the machine. Select Twist Direction - Choose S or Z direction based on the yarn's twist. Start the Test - Activate the motor to untwist (or untwist-retwist, if applicable).   - The display shows the number of rotations. Read the Twist Value  - The twist (TPI/TPM) appears automatically based on the set length.   Stop and Unload - Once reading is complete, stop the machine and remove the yarn. Record the Result - Note the reading for documentation or further analysis.   Maintenance Tips for Digital Yarn Twist Tester: Daily: ☐ Wipe down the machine and clamps to remove dust or fibers ☐ Check for yarn residue on rotating parts ☐ Ensure display and buttons are responsive   Weekly: ☐ Lubricate rotating spindle lightly (if required) ☐ Inspect clamps for wear or misalignment ☐ Test motor rotation for smooth operation ☐ Check twist direction selector switch   Monthly: ☐ Calibrate digital display if twist readings drift ☐ Inspect electrical wiring and connectors ☐ Tighten any loose screws or panel parts     Safety Tips: Avoid Loose Clothing: Prevent getting caught in the rotating spindle Use Proper Yarn Tension: Overstretching may snap the yarn or damage clamps Handle With Care: Avoid rough handling of the digital panel or twist arm Power Off When Not in Use: Prevents accidental operation Follow Manual: Refer to user guide for specific calibration or cleaning procedures   Digital Yarn Twist Tester – Maintenance & Safety Checklist   Daily Maintenance: ☐ Clean clamps and body surface ☐ Remove lint or yarn fragments ☐ Verify display & control buttons function properly   Weekly Maintenance: ☐ Lightly lubricate spindle if required ☐ Inspect clamp alignment and grip ☐ Test motor for smooth, silent operation ☐ Check twist direction switch   Monthly Maintenance: ☐ Calibrate twist reading accuracy ☐ Inspect cables and connectors ☐ Tighten loose hardware ☐ Run full test to ensure system performance   Safety Checklist: ☐ Keep hands clear of rotating parts during testing ☐ Avoid loose clothing or jewelry ☐ Do not overstretch or over tension yarn ☐ Power off when cleaning or not in use ☐ Follow the machine's manual for calibration and service   Basic Troubleshooting Guide – Digital Yarn Twist Tester   Issue: No Power / Display Not Turning On -  Check power cable and socket -  Inspect fuse or main switch -  Ensure emergency stop isn’t engaged   Issue: Twist Count Seems Inaccurate -  Recalibrate the machine -  Verify yarn length input is correct -  Check for slippage in clamps   Issue: Motor Not Rotating -  Ensure motor switch is ON -  Inspect motor connection and wiring -  Test rotation manually to check for blockage   Issue: Display Freezes or Buttons Unresponsive -  Restart the machine -  Check control panel for dust or moisture -  Contact support if issue persists   Issue: Auto-Stop Not Working -  Ensure length and twist direction are set -  Check sensor alignment or damage -  Reboot and re-run test   Scope of application It is used for testing the twist, twist irregularity and twist shrinkage of all kinds of yarns. [Related standards] GB/T2543.1/2 FZ/T10001 ISO2061 ASTM D1422 JIS L1095 etc.   Technical parameters 1. Work mode:Computer program control, data processing, printout results 2. Test methods: A, Average twisting slip elongation B, Average maximum twisting elongation. C, Direct counting method D, twisting twisting A method E, Twisting twisting B method f and three times twisting twisting method 3. Sample length:10、25、50、100、200、250、500mm 4. Twist test range:1~1998 twist /10cm, 1~1998 twist /m 5. The extent of twist removal:Maximum 50mm 6. Maximum twist measurement.20mm 7. Speed:600～3000r/min 8. Pre tension:0.5～171.5cN
    Digital Yarn Twist Tester

    Digital Yarn Twist Tester

    9. Size:920×170×220mm 10. Power supply:Ac220V 50Hz 25W 11. Weight:16kg
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    Automatic Bobbin Hydro extractor
    Automatic Bobbin Hydro extractor

    Automatic Bobbin Hydro extractor

    $0.00
    Automatic Bobbin Hydro extractor
    Automatic Bobbin Hydro extractor

    Automatic Bobbin Hydro extractor

      An Automatic Bobbin Hydro extractor is a high-speed centrifugal machine used in textile dyeing units to remove excess water from yarn bobbins after dyeing. It operates by spinning the bobbins at high speed, extracting water via centrifugal force, significantly reducing drying time.   Purpose of Automatic Bobbin Hydro extractor: To dewater dyed yarn bobbins quickly and efficiently before final drying.   Applications of Automatic Bobbin Hydro extractor: Textile dye houses Cone and bobbin dyeing units Pre-drying in yarn processing   Working Principle of Automatic Bobbin Hydro extractor: Dyed bobbins are loaded into perforated baskets. The machine spins rapidly, forcing water outwards and draining it away. Automatic controls manage cycle time, speed, and safety functions.   Benefits of Automatic Bobbin Hydro extractor: Fast Water Removal - Greatly reduces moisture content before drying, saving energy. Gentle on Yarn - Designed to avoid damage or deformation of soft dyed bobbins. Labor-Saving Operation - Fully automatic with programmable cycles for ease of use. Shortens Drying Time - Cuts drying time in hot air or RF dryers significantly.   Improves Production Efficiency - Speeds up workflow in dyeing and finishing processes. Reduces Manual Handling - Often includes hydraulic or pneumatic lifting for easy bobbin loading/unloading.   Features of Automatic Bobbin Hydro extractor: High-Speed Stainless Steel Drum - Rust-resistant and built for stable, high-speed spinning. PLC or Digital Controller - For setting speed, time, and safety interlocks. Soft Start & Stop Function - Protects yarn and machine from sudden movement or shock. Automatic Lid Locking System - Ensures safety during operation.   Efficient Drainage System - Quickly removes expelled water to drain line. Vibration-Free Design - Balanced system reduces noise and mechanical wear.   How to Use Automatic Bobbin Hydro extractor: Prepare Bobbins - Ensure dyed bobbins are properly packed and free of loose ends. Load the Machine - Open the lid and place bobbins evenly inside the perforated drum.     - Avoid overloading to maintain balance during spinning.   Close and Lock Lid - Securely close the lid; the automatic locking system will engage.   Set Parameters- Use the control panel to set spinning speed and time according to yarn type. Start the Cycle - Press start; the machine will gradually accelerate to the preset speed. Monitor Operation - The machine runs, extracting water by centrifugal force.   Cycle Completion - After the set time, the machine slows down and stops automatically. Unload Bobbins - Open the lid once unlocked and carefully remove the hydro-extracted bobbins. Clean the Machine - Remove any residual water or lint from the drum after use.   Maintenance Tips for Automatic Bobbin Hydro extractor: Daily: ☐ Clean the drum and interior to remove lint and water residues ☐ Check lid locking mechanism for smooth operation ☐ Inspect drain pipes for clogging   Weekly: ☐ Lubricate moving parts as per manufacturer instructions ☐ Inspect belt or motor coupling for wear ☐ Test safety interlocks and emergency stop   Monthly: ☐ Check electrical wiring and control panel for damage ☐ Balance drum if vibrations are noticeable ☐ Tighten all bolts and fasteners   Safety Tips: ☐ Always ensure the lid is properly locked before starting ☐ Do not overload the drum to avoid imbalance and damage ☐ Keep hands and loose clothing clear of moving parts ☐ Use emergency stop in case of abnormal noise or vibration ☐ Turn off power before cleaning or maintenance   Automatic Bobbin Hydro extractor Maintenance Checklist Daily: ☐ Clean drum and interior from lint & water ☐ Check lid locking mechanism ☐ Inspect drain pipes for clogging   Weekly: ☐ Lubricate moving parts as per manual ☐ Inspect belt/motor coupling for wear ☐ Test safety interlocks & emergency stop   Monthly: ☐ Check electrical wiring and control panel ☐ Balance drum if vibration occurs ☐ Tighten bolts and fasteners   Safety Checklist ☐ Confirm lid is locked before operation ☐ Avoid overloading drum ☐ Keep hands & loose clothing away from moving parts ☐ Use emergency stop if needed ☐ Power off before cleaning or maintenance   TECHNICAL DATA OF THE MACHINE
    • Computer system: Foshan HuaGao Chinese English computer, equipped with LG PLC.
    • Electromagnetic valve: Ningbo Jiaerling
    • Frequency converter: Use Made in China frequency converters.
    • Pump: self-made high head and large flow centrifugal water pump.
    • Main pump motor: Anhui Wannan Motor.
     
    • Master cylinder liquid level: Use 4-20mA analog signal output.
    • Level of deputy temporary worker: use foam water level gauge. (American Mike)
    • Temperature detection and display: digital temperature display instrument, dual temperature measuring probes.
    • The safety system has a triple cylinder head safety interlock mechanism, and the main cylinder is equipped with a stainless
    • steel safety valve.
    • Heat exchanger: external spacer heating.
    • Feeding system: Quantitative feeding based on the process curve.
     
    • Circulation system: The main pump flows internally and externally, which is automatically controlled by a computer or manually controlled by a relay.
    • Valves: Y valves are used for heating, stainless steel Y valves are used for single inlet and single row, and other Y valves are produced by joint ventures.
    • Temperature control: on-off temperature control, controlled by a computer, with automatic heating, cooling, and insulation functions.
    • Dyeing method: air cushion type.
    • Opening method: manual opening.
    • Surface treatment: polishing inside and outside the cylinder.
    • Cage: Each dyeing machine is equipped with butterfly blades and self-locking locks.
     
    • Body plate: high-quality stainless steel. (S31603)
    • Bath ratio: 1:5-1:6
    • Chemical material system: including heating and water adding functions, including overflow type salt melting device.
    • Overflow cleaning: The cleaning port is installed on the upper part of the cylinder port, and the bottom of the cylinder is filled with water, while the cylinder is drained for easy cleaning.
    • Commutation method: Novel "U" type commutation.
    • Random accessories: Each model comes with one set of mechanical seals, pot mouth rings, and reversing seals for the main and auxiliary pumps.
      Automatic Bobbin Hydro extractor

      Automatic Bobbin Hydro extractor

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