fabric moisture permeability tester
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Fabric Moisture Permeability Tester
A Fabric Moisture Permeability Tester, also known as a Water Vapor Permeability Tester, is a laboratory instrument designed to measure the rate at which water vapor passes through textile materials. This measurement is crucial for assessing the breathability and comfort of fabrics, especially those used in active wear, outdoor gear, medical textiles, and protective clothing.
Purpose of Fabric Moisture Permeability Tester
The primary function of this tester is to evaluate a fabric’s ability to allow moisture vapor to pass through it, which directly impacts the wearer’s comfort by facilitating sweat evaporation and thermal regulation. High moisture permeability indicates better breathability, making the fabric suitable for applications where moisture management is essential.
Working Principle of Fabric Moisture Permeability Tester
The tester operates by placing a fabric specimen over a container filled with water. Under controlled temperature and humidity conditions, water vapor passes through the fabric over a specified period. The amount of water vapor transmitted is determined by measuring the weight loss of the container, allowing for the calculation of the Water Vapor Transmission Rate (WVTR).
Common Testing Methods
- Upright Cup Method: The fabric covers a cup containing water, and the assembly is placed upright in a controlled environment. After a set duration, the weight loss is measured to determine the WVTR.
- Inverted Cup Method: The fabric is sealed over a cup, which is then inverted and exposed to a controlled environment. The amount of water vapor absorbed by the fabric is measured over time.
- Sweating Hot Plate Test: Simulates human perspiration by measuring the energy required to maintain a constant temperature on a heated plate covered with the fabric, providing insights into the fabric’s breathability.
Key Specifications of Fabric Moisture Permeability Tester
– Test Cups: Typically 6 to 8 cups, each with a diameter of approximately 83 mm and a depth of 18.5 mm.- Turntable Speed: Approximately 2 revolutions per minute (RPM) to ensure uniform exposure.
– Environmental Conditions: Tests are conducted under controlled temperature (e.g., 23 ± 2°C) and humidity (e.g., 50 ± 5% RH) settings.
– Standards Compliance: Conforms to international standards such as ASTM E96, ISO 15496, BS 7209, and JIS L1099.
✅ Benefits of Fabric Moisture Permeability Tester
– Enhanced Product Development: Provides critical data for designing breathable and comfortable textiles- Quality Assurance: Ensures consistency in fabric performance across different production batches- Regulatory Compliance: Helps manufacturers meet industry standards and certifications.
– Consumer Satisfaction: Contributes to the development of garments that offer better moisture management, leading to increased wearer comfort.
Applications of Fabric Moisture Permeability Tester
– Active wear and Sportswear: Assessing fabrics for athletic performance and comfort.
– Outdoor and Protective Clothing: Ensuring materials provide adequate breathability while offering protection. Medical Textiles: Evaluating materials used in healthcare settings for moisture management.
– Technical and Industrial Textiles: Testing specialized fabrics used in various industrial applications.
Features of fabric moisture permeability tester
- Multi-Cup Design – Typically includes 6 or more test cups for simultaneous testing of multiple samples.
- Rotating Turntable – Ensures uniform air exposure and consistent vapor transmission across all samples.
- Precision Weighing System- Accurate measurement of weight loss to calculate water vapor transmission rate (WVTR).
- Temperature & Humidity Control – Maintains stable environmental conditions (e.g., 23°C, 50% RH) for reliable results.
- Digital Display or Software Interface – Displays real-time data and test status; advanced models offer data logging and export.
- Compliance with Standards – Supports ASTM E96, ISO 15496, BS 7209, JIS L1099 testing methods.
- Sealed Test Chambers- Prevents external air interference, improving accuracy.
- Corrosion-Resistant Construction – Durable materials suitable for long-term use in lab environments.
- Easy Sample Mounting – Quick and secure fabric placement on test cups with sealing rings.
- Low Maintenance Design- Simplified components for easy cleaning and upkeep.
How to Use Fabric Moisture Permeability Tester (Cup Method):
- Prepare the Test Solution – Fill each test cup with a set amount of water (e.g., 50 ml), or a desiccant if using inverted method.
- Mount the Fabric – Cut the fabric into circular pieces matching the cup size.
– Securely seal each fabric over the cup opening with a gasket and ring to prevent leakage.
- Weigh the Cups – Record the initial weight of each cup with the fabric mounted.
- Place on Turntable – Position all cups on the rotating tray inside the controlled chamber.
- Set Conditions – Close the chamber and maintain temperature (e.g., 23°C) and relative humidity (e.g., 50%) as per test standard.
- Start the Test – Begin rotation (usually ~2 RPM) and let it run for the specified time (often 24 hours).
- Weigh the Cups Again- After the test duration, reweigh the cups to determine weight loss due to moisture vapor passing through the fabric.
- Calculate WVTR – Use the formula: WVTR = (Weight Loss in grams × 24) / (Test Area in m² × Time in hours) Expressed in g/m²/24h.
- Clean and Store – Clean cups and components for future use.
fabric moisture permeability tester
Scope of application
It is used to determine the moisture permeability of various fabrics
(including moisture permeable coated fabrics)
and nonwovens such as batting cotton and space cotton.
[Related standards] GB/T12704 ASTM E90 JIS L1099A BS 7209 JIS L1099B (custom) etc.
Instrument characteristics
1. Integrated structure of baking oven and constant temperature and humidity box.
2. Microcomputer control, color touch screen Chinese menu operation.
3. Circulating air velocity 0.2-3m/s digital setting.
4. Imported high-precision temperature and humidity sensor, imported motor drive, ceramic
heating tube heating.
Technical parameters
1.Work mode: Microcomputer control, color touch screen Chinese menu operation, test environment monitoring.
2. Sample box control temperature:15 ~ 40 C, accuracy 0.1 + C, resolution 0.01 C
3. Heat dissipation mode:Air cooling
4. Sample box control humidity:30 ~ 95%, precision + 2%, resolution 0.01%
5. Test chamber humidification:≥300ml/h
6. Accompany oven control temperature: Room temperature to 200 c
7. Test time:1min~999h59min
8. The rate of circulating steam flow:0. 2-3m/s digital setting resolution 0.01m/s
9. Moisture permeability area:2827㎜2(∮60㎜GB)
Optional 3848, 2 (70 70 ASTM)
10. The number of moisture permeable cups.6 (GB) can be replaced by 6 (US standard).
11. Internal dimensions of drying oven:490×400×215mm
12. Power supply:Ac220V 50Hz 6kw
13. Size:930×820×1700mm
14. Weight:350kg
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- Ideal for Thick or Multi-Layer Fabrics - Cuts through dense or multiple fabric layers cleanly.
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- Start the Test - Release the water through the nozzle; it sprays over the fabric for about 25–30 seconds.
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The Random Tumble Pilling Tester is a specialized instrument designed to assess the pilling resistance of textile fabrics. Pilling refers to the formation of small, fuzzy balls (pills) on the fabric surface due to wear and friction. This tester simulates the wear conditions that fabrics experience during actual use, providing valuable data on their durability and appearance retention. Purpose of Random Tumble Pilling Tester The primary function of the Random Tumble Pilling Tester is to evaluate how fabrics resist pilling, fuzzing, and matting. This assessment is crucial for manufacturers aiming to ensure the longevity and aesthetic quality of their textile products. Working Principle of Random Tumble Pilling Tester The tester operates by placing fabric specimens into cylindrical test chambers lined with cork. Inside each chamber, a stainless steel impeller rotates at a high speed (typically around 1200 revolutions per minute), causing the fabric samples to tumble randomly. Compressed air is injected to enhance the tumbling action. This process simulates the friction and wear that fabrics undergo during regular use. After a predetermined duration, the samples are removed and visually assessed for pilling using standardized rating scales. Key Specifications of Random Tumble Pilling Tester Test Chambers: Available in configurations of 2 or 4 chambers to accommodate multiple samples simultaneously. - Rotation Speed: Approximately 1200 revolutions per minute. - Chamber Dimensions: Typically around 146 mm in diameter and 152 mm in length. - Impeller Size: Standard impellers measuring about 121 mm. - Compressed Air Pressure: Adjustable, commonly between 14–21 kPa (2–3 psi). - Timer: Digital timer allowing precise control over test duration. - Power Supply: Generally operates on 220V, 50Hz power sources. Applicable Standards of Random Tumble Pilling Tester The Random Tumble Pilling Tester complies with several international testing standards, ensuring its suitability for global applications:- ASTM D3512- ISO 12945-3- DIN 53867- JIS L 1076- GB/T 4802.4 Benefits of Random Tumble Pilling Tester - Realistic Simulation: Accurately replicates the wear and friction conditions fabrics face during actual use.- Standardized Testing: Adheres to international standards, facilitating consistent and comparable results.- Efficient Evaluation: Allows simultaneous testing of multiple samples, increasing laboratory throughput.- Quality Assurance: Provides manufacturers with critical data to improve fabric formulations and production processes. User-Friendly Operation: Features intuitive controls and clear viewing windows for easy monitoring. Applications of Random Tumble Pilling Tester The Random Tumble Pilling Tester is widely used in various sectors of the textile industry: - Apparel Manufacturing: Assessing the durability of clothing fabrics. - Home Textiles: Evaluating materials used in upholstery, curtains, and bedding. - Quality Control Laboratories: Routine testing to ensure product consistency and compliance with standards.- Research and Development: Developing new fabrics with enhanced resistance to pilling. Features of Random Tumble Pilling Tester:- Multiple Test Chambers - Typically comes with 2 or 4 cork-lined chambers for simultaneous testing of multiple fabric samples.
- High-Speed Rotating Impellers - Impellers rotate at around 1200 rpm to create intense, random tumbling motion.
- Compressed Air System - Ensures continuous fabric movement and realistic simulation of wear.
- Digital Timer- Allows precise setting of test duration with easy-to-read display.
- Viewing Windows- Transparent chamber doors for monitoring fabric movement during testing.
- Standard Compliant Design- Meets ASTM D3512, ISO 12945-3, GB/T 4802.4 and other major standards.
- Robust Construction- Durable materials and components designed for long-term laboratory use.
- Easy Sample Handling - Quick-open chamber lids and simple sample placement process.
- Compact Footprint- Saves space in laboratory environments.
- Prepare Samples- Cut fabric into standard-sized specimens (usually circular or rectangular per ASTM/ISO specs)- Condition samples as per the standard (usually 24 hrs at 21°C, 65% RH).
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- Set Parameters - Adjust compressed air pressure (typically 14–21 kPa or 2–3 psi).
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- Digital Display - Shows time, temperature, and process status for user-friendly operation.
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- Safety Features - Includes overheat protection and enclosed solvent chamber to reduce exposure risk.
- Standard Compliant - Designed to meet GB/T 6504-2017 and similar industry testing standards.
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- Add Solvent - Pour a suitable solvent (e.g., petroleum ether) into the tube to cover the sample.
- Apply Weight - Place the extractor's weight or press system onto the sample to aid extraction.
- Start Extraction - Activate the machine. The solvent dissolves the oils and flows to the heating plate.
- Heat for Evaporation - Set the temperature (typically 90–120°C). The solvent evaporates, leaving oil on the plate.
- Measure Oil Content- After drying, weigh the remaining oil. Use the built-in calculator or formula:
- Clean the Unit - After cooling, clean all parts to prepare for the next test.
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